Shandong Loyal Industrial Co.,Ltd. is a professional manufacturer engaged in the research and development, and production of macaroni food machinery, has more than ten years of development history in the macaroni production line.
After years of development, it now has become the world's leading food machinery manufacturing enterprise.
Shandong Loyal Industrial Co.,Ltd.'s macaroni manufacturing equipment utilizes the most advanced extrusion technology globally. It is the industry's leading technology, allowing the production of a wide range of shapes and lengths of macaroni food products by simply changing the molds.
Macaroni is one of the staple foods in Western countries and is consumed by almost every family on a daily basis. There is very high market demand. Because macaroni is an everyday necessity, the market size has always only increased, which has brought substantial profits to many food processing plants.
If you too would like to make a high return in the macaroni industry, please feel free to contact us, and we will provide you with the best quality macaroni machines and offer you a complete quote and perfect service.
macaroni production line
The process of the macaroni production line is as follows: first mixing → , second mixing → extrusion → drying → cooling → packaging → finished product.
Macaroni has high requirements for raw materials and must be made from flour with relatively high protein content in order to produce tender and creamy macaroni. Using good quality flour, the ingredients are then mixed for the first time with eggs, water, and additional ingredients such as tomato paste, vegetable powder, table salt, milk, and gluten.
This is followed by a second mixing process, which is carried out under a vacuum to remove the air from the dough, which improves the toughness of the macaroni and makes it less likely to break when cooked.
The dough is fed into a twin-screw extruder, which extrudes the macaroni into a variety of shapes, including solid, hollow, shell, letter, flower, and wheel shapes, by simply changing the mold.
The macaroni is then transported to the dryer, where it is baked at a high temperature to quickly remove the moisture from the macaroni. The right temperature and time are chosen to control the moisture content of the macaroni, which extends its shelf life and keeps the taste stable.
After drying, the temperature is so high that it is easy to return to dampness and softness when packing, so it needs to be cooled to room temperature before packing to ensure the quality of the macaroni.
The final step is to use the packaging machine for packaging, which is fully automated and can effectively improve the quality of the packaging.
The macaroni production equipment was developed by Shandong Loyal Industrial Co.,Ltd. is made of food-grade stainless steel, which is of very high quality, resistant to wear and corrosion, and can be used for a long time without damage.
The macaroni production line is fully automated and can produce various macaroni types with high production efficiency and low labor requirements. And can have round letter, hollow, and solid-shaped macaroni by simply changing the mold and production process, making it very versatile.
The fully automated production method can also guarantee you the stability of the production quality, which can provide consumers with uniform quality macaroni for a long time, which is more conducive to stabilizing the market and gaining a stable market network.
As a professional food machinery manufacturer, Shandong Loyal Industrial Co.,Ltd. can provide a very comprehensive service to our customers, our customer service provides 24h online service, you can contact us if you have any questions, or leave us a message, we will solve for you.
We can customize the macaroni equipment for you, including the equipment's model, power, and output. Molds can likewise be customized, and our engineers can bring all your ideas to life. In addition, we can provide services such as guidance on installation, training on the use, after-sales maintenance, as well as providing recipes and production solutions to solve all the problems that our customers may encounter in their production, making their production smoother.
Today we have gained customers from Singapore, Canada, Brazil, India and Japan, and many other countries and regions around the world, providing a great impetus to the development of the local food processing industry and becoming an internationally renowned manufacturer of food machinery, thanks to the excellent quality of our equipment and our comprehensive service system.
We have never been satisfied with our immediate achievements, but we are always committed to research and innovation and to promoting the development of the food processing industry. We invest a lot of money in research and development every year and hire excellent engineers with high salaries, providing a constant stream of outstanding talents for the food processing industry.
Through our tireless efforts, our macaroni production lines have won many innovative awards and have passed many certifications, gaining international recognition and always leading the industry in quality.
Nowadays, there is a massive demand for macaroni. If you want to improve your production process and gain a broader market in the industry, macaroni making machines are the ideal choice for you, with high quality at a reasonable price, which will surely bring you more significant economic benefits.
Good value for money is the highest praise for our macaroni production equipment. We will always adhere to this standard and provide our customers with the most cost-effective equipment. We sincerely look forward to having domestic and foreign customers come to our factory for field visits. We are very confident about the quality of our macaroni production line and believe that our cooperation will be very pleasant!
macaroni production lines: the complete buying guide
Macaroni is a staple food in Western countries and is widely popular worldwide; the market demand is very high. Do you want to make a higher profit in this industry?
Here are some answers to some common questions you may have about macaroni and macaroni production lines:
1. What types of macaroni are there?
There are many different types of macaroni, each with a different taste, each with its loyal customer base.
There are two types of long macaroni, hollow and solid, and four primary colors: tubular, stick, banded and oval.
The short macaroni is also divided into two types, hollow and solid. It has a greater variety of colors than the long macaroni, mainly in the form of curved tubes with dragon's intestine, conch shells, and flakes with hanging flowers and letters, as well as granular barley noodles.
2. What are the market prospects for macaroni?
Macaroni is one of the staple foods in Western countries, with very high consumption and very large market demand. In the future, the need for macaroni will always only increase, and using quality equipment to produce good quality macaroni at a low price will help you to gain a broader market.
3. How macaroni production line Works?
The macaroni production line has a complex mixing, extruding, drying, cooling, and packaging when producing macaroni. Extrusion is the most critical technology in the macaroni production process, and the quality of the extrusion technology will directly determine the final quality of the macaroni.
When the extruder starts to operate, the processed material enters the closed extruder equipment. During operation, the extruder has a heater attached to the outer wall, which provides heating to the material, and as the extruder screw pushes, the raw material is compressed and rubs against the screw, the barrel wall, and other raw materials. The raw material is strongly extruded, stirred, and sheared so that it can be further refined into a liquid fluid, while at the same time, the pressure and temperature in the space increase dramatically. In this environment, the physical properties of the raw material change, the proteins are denatured, and the cellulose is partially degraded and finally extruded through the die of the extruder to form the macaroni form.
4. Benefits of the macaroni production line
1. Made of food-grade stainless steel, reliable quality, sturdy and durable, long service life.
2. The macaroni production equipment has stable performance, simple operation, and easy maintenance.
3. A fully automatic production method has a very high production efficiency, which can help manufacturers effectively increase productivity and thus expand the market.
4. An automatic temperature control system can ensure the drying quality, and the operator can also adjust automatically according to the different humidity requirements of different products.
5. The whole production line has a compact structure and occupies a small area, which can be easily used by small and medium-sized workshops.
6. It can process and produce many types of macaroni, which is very versatile.
5. How much macaroni production line Cost?
The price of a macaroni machine will vary from one quality to another. Generally speaking, a fully automated machine will cost more than a semi-automated machine, so if you need to produce more, you can choose a fully automated machine, but if you don't have a lot of daily orders, a semi-automated machine will suffice.
macaroni production line prices range from $ 7000 - 35000. The higher the price, the better the quality, but that doesn't necessarily mean it's right for you. Just choose the equipment that offers the best value for money in the price range you can afford.
Shandong Loyal Industrial Co.,Ltd. can customize the equipment according to the customer's needs. While we cannot promise you that the price of our macaroni machines will be the lowest, after all, you get what you pay for, what we can promise is that our macaroni machines will be the best value for money in their category and will provide you with a very superior production method.
6. Support Equipment to buy with macaroni production line
The macaroni production line combines a mixing system, extrusion system, cutting system, drying system, cooling system, and packaging system. To achieve a fully automated production method and obtain the highest production efficiency, it is necessary to use relevant supporting equipment to coordinate the whole production and processing process.
1. Flour filter: to filter the flour, improve the quality of the flour and further ensure the quality of the macaroni.
2. Lye and water mixer: mix the water, salt, and some additives evenly.
3. Feeding device: conveying flour, alkaline water, and other raw materials into the mixer.
4. Screw conveyor: using a multi-angle transport method can ensure a clean and hygienic conveying process without leakage, conveying the mixed dough into the twin-screw extruder.
7. macaroni production line Validation Documents
The best way to check the quality of your macaroni machine is to look at the certifications it has received, such as CE, ISO9001, FDA, and other ISO certifications.
Shandong Loyal Industrial Co.,Ltd. has obtained many international certifications for its macaroni machines and has gained a good reputation for its excellent quality.
8. How to Verify Quality of macaroni production line
Before you decide to buy a macaroni machine, you should check the quality of the equipment, which needs to be prevented from several aspects. Production efficiency is the most crucial factor in being able to stand out in the modern food processing industry, so check the output of the equipment per unit of time. The higher the output, the greater the help it can provide to your business.
Secondly, you should check the mechanical material of the macaroni production line and the quality of the components. Food-grade stainless steel is the best material, resistant to wear and corrosion, with very long service life, and also very easy to clean.
The last thing to check is the certificate of the macaroni machine. The certificate obtained will give a comprehensive picture of the quality of the equipment.
9. Industries using macaroni production line
The macaroni production line is mainly used in the food processing industry. It is a very advantageous piece of equipment in the modern food processing industry, which is used by many well-known companies. The line can produce macaroni, rice flour, noodles, vermicelli, and other noodle products. The shape of the macaroni can be changed by simply changing the mold, including shell, spiral, square, round, and wave shapes.
10. Types of a macaroni production line in the Market
Macaroni production equipment has fully automated equipment as well as semi-automated equipment. Fully automated equipment is simpler to operate, more efficient production, greater output, but relatively speaking, the price is also higher, more suitable for some production needs of large enterprises to use. Semi-automated equipment is not as efficient as fully automated production equipment, but the price is low. Manufacturers can buy according to their actual required output to avoid wasting capacity.
11. How to Troubleshoot macaroni production line
In the long term, the macaroni production line will experience wear and tear as well as some other faults, and it is important to learn to troubleshoot small problems in time to help manufacturers save on maintenance costs and make the equipment last longer.
If the machine stops suddenly during operation, turn off the power immediately and turn off the heating system, then look at it carefully and solve the problem. Check that the equipment is not overloaded and that there is no overload recovery circuit capacity to check the drive fault code, which will solve the problem well.
If the equipment does not start normally, it is necessary to check whether there is a problem with the power connection, whether the switch has been damaged, whether the circuit has fallen off, etc., for timely maintenance.
12. Parts of the macaroni production line
The macaroni production line consists of a combination of a pasta mixing machine, conveyor, twin-screw extruder, dryer, cooling line, and packaging machine, etc. The main uses of each component are shown below.
1. Mixer: mixes flour, salt, water, and some other auxiliary ingredients evenly and mixes them into a smooth dough.
2. Conveyor: conveys the dough to the twin-screw extruder, which is not limited to horizontal conveying but can be conveyed at many angles and can guarantee the hygienic quality of the conveying process.
3. Twin-screw extruder: extrudes the dough under high temperature and pressure to make macaroni, changing the mold to produce different shapes of macaroni.
4. Drying machine: Drying the macaroni, allowing it to lose moisture quickly, which improves the quality of the macaroni and extends its shelf life.
5. Cooling line: allows the temperature of the macaroni to drop quickly and reach room temperature so that it will not return to moisture and become soft when packed, and can always maintain high quality.
6. Packaging machine: the macaroni is packed in a fully automatic way, with accurate weighing, bag making, and sealing processes that can be completed at once and with a variety of sealing methods.
13. macaroni production line Maintenance Process
Reasonable maintenance can effectively reduce the failure rate of macaroni equipment, reduce maintenance costs and effectively extend the use of the equipment. Therefore, manufacturers in the use of the process must be regularly maintained.
1. Regular cleaning, high hygiene standards can not only ensure food quality but also prevent the failure of macaroni manufacturing equipment.
2. Easy-to-wear parts are regularly replaced to prevent excessive damage leading to greater equipment failure.
3. Regular inspections are carried out to prevent problems before they occur and solve them as soon as they are found.
4. It is forbidden to throw foreign objects at the different inlets or to reach in and enrich the material to prevent damage to the equipment.
14. Limitation of the macaroni production line
The macaroni production line has a very strong performance and is a very prominent piece of equipment in the food processing industry at this stage, but even so, it still cannot meet the growing demand for food from consumers.
Nowadays, consumers have very high requirements for food, and producing higher quality macaroni is what the macaroni production line must do. In addition, the price of fully automated macaroni equipment is relatively high, so improving the quality and reducing the price of the production line will significantly promote the development of the food processing industry.
15. Future of macaroni production line
Today's macaroni production equipment has been developed using very advanced extrusion technology and has excellent performance, but there is still plenty of room for development.
As a professional food machinery manufacturer, Shandong Loyal Industrial Co., Ltd. has always been committed to research and innovation, and our engineers are constantly reforming the extrusion technology to make the production of machinery with better performance. At the same time, intelligence will be a big direction, which is the mainstream development direction of modern society. We believe that we will definitely develop an intelligent macaroni production line to produce higher quality macaroni and other food products for consumers.
16. Why choose Shandong Loyal Industrial Co.,Ltd. for the macaroni production line?
Shandong Loyal Industrial Co.,Ltd.'s macaroni machines are very high quality, highly automated, and can be used for a wide range of different macaroni shapes by simply changing the molds.
The main thing is that our engineers have effectively reduced the manufacturing cost of macaroni machines and can give our customers the most favorable price to further reduce their production costs and thus effectively improve their market competitiveness.
There is a massive market for macaroni. If you also think that the industry is profitable and want to be successful, welcome to contact us. We can provide you with the most cost-effective macaroni production line and provide you with comprehensive services to guide your business production. We are waiting for your visit!