As a leading food machinery manufacturer in the industry, our rice production equipment has always been the vane of the industry. In order to allow the artificial rice industry to have further development, we insist on innovation and invest a lot of research and development funds.
We have a strong technical force, advanced equipment, and high-paying professional development, design, manufacturing, and sales personnel to promote the development of the food processing industry.
Shandong Loyal Industrial Co.,Ltd. is an internationally renowned food machinery manufacturer with rich experience in R&D and production. And the rice production line developed by Shandong Loyal Industrial Co.,Ltd., enjoys a very high reputation in the industry and has always been at the world-leading level after years of development.
In order to provide customers with high-quality rice production machinery and help customers build a larger market network, Shandong Loyal Industrial Co.,Ltd. has undergone several reforms and innovations. Based on the combination of advanced production technology at home and abroad, we visited and investigated a number of companies, combining experience and demand, and produced the now widely acclaimed rice production equipment.
Our rice production equipment can process and produce many shapes and colors of artificial rice with rich nutritional content, which is recognized by many consumers and has a very good market response.
As the economic level of consumers has improved dramatically, the pursuit of comprehensive nutrition in the diet and ordinary rice can no longer meet the needs of the public, artificial rice has become a new trend in the development of society. The market demand continues to increase and will be even hotter in the future.
Shandong Loyal Industrial Co.,Ltd.'s rice production line can produce high-quality artificial rice, which is the ideal choice to help manufacturers expand their market.
Rice Production Line
The basic production process of the rice production line is: raw material preparation → mixing → conveying → extrusion puffing → conveying → drying → packaging.
Firstly, choose high-quality rice flour, convey it into the mixer, add vitamins and minerals and other nutritional elements, then add the right amount of water and mix it well.
The mixed raw materials are transported into the extruder, which has a special control cabinet to extrude rice particles under high pressure. Adjusting the process and changing the mold can produce rice grains of different shapes.
The rice granules are then passed through a vibrating sieve, which separates the rice granules and prevents them from sticking together, after which the rice granules are conveyed into the oven.
The oven can dry the rice in the shortest possible time, effectively extending the shelf life of the rice, and the baking time can be adjusted according to the speed.
Next, the rice will enter the cooling conveyor, which will bring down the temperature of the rice quickly and cool it to room temperature for packaging.
Shandong Loyal Industrial Co.,Ltd. produces rice production machinery after many innovations and research, with the most advanced artificial rice production process and superior performance. The production of artificial rice is rich in nutrition, mellow taste, widely praised in the market.
The rice production equipment is made of 304 stainless steel, with very reliable quality, resistant to wear and tear, corrosion resistance, not easy to damage, long service life, can greatly reduce the cost of equipment manufacturers. The equipment has a highly automated production method. PLC control system is easy to operate, and ordinary workers can also easily operate, labor costs are effectively reduced.
In addition, after repeated experiments, our engineers have successfully controlled the production cost on the basis of ensuring the quality of rice production equipment after many efforts, allowing our customers to obtain higher quality equipment at a lower price. When the customer's production costs have been effectively reduced, market competitiveness will greatly increase.
With rice production machinery, manufacturers can produce a variety of types of artificial rice, a wider range of markets, expanding the market will become more simple.
As a leading food machinery manufacturer in the industry, our rice production equipment has always been the vane of the industry. In order to allow the artificial rice industry to have further development, we insist on innovation and invest a lot of research and development funds. We have a strong technical force, advanced equipment, and high-paying professional development, design, manufacturing, and sales personnel to promote the development of the food processing industry.
After unremitting efforts, our rice production machines have obtained many certifications such as ISO9000 certification, CE certification, and many patents with very high quality. Now our rice production machines have been exported to home and abroad and have made great contributions to the local economic development of our customers.
Nowadays, artificial rice has become a new development trend, and the number of consumers who recognize artificial rice is increasing day by day. The market scale is now very considerable and will definitely usher in greater development opportunities in the future. The use of high-quality rice production lines will help manufacturers seize opportunities earlier and establish a stable market network.
Shandong Loyal Industrial Co.,Ltd. continues to improve the quality and management level and has established a perfect service system for our customers, which can solve all the problems that arise in the process of production. Our business purpose is "customer first, integrity first," our goal is "to help more customers expand the market, achieve a win-win situation."
Suppose you are interested in buying a rice production line to expand the market. In that case, our rice production equipment will provide you with the greatest help, and we are looking forward to more customers from home and abroad to our factory to discuss business and work together to create brilliant.
Rice production line: complete buying guide.
The market prospect of artificial rice is very promising, and the use of rice production lines will help manufacturers achieve efficient and high-quality production.
There are some common questions about artificial rice and rice production lines, and the following detailed answers will be given.
1. What is artificial rice?
Artificial rice is a kind of rice made through a special process, which is a substitute for ordinary rice and has a very high nutritional value, adding vitamins, proteins, and other nutritional elements. It can fully supplement the human body with the nutrients that are lacking in the daily diet, regulate the human body's nutritional balance, prevent diseases, and promote health. Nowadays, artificial rice has become the ideal new staple food in modern life.
2. What are the advantages of artificial rice?
Artificial rice is a new choice of staple food for modern consumers and has been recognized by more and more people. Its advantages are very obvious, and the specific advantages are as follows:
1. Balanced and comprehensive nutrition, more conducive to human absorption: artificial rice processing time is short, high temperature, almost does not destroy the nutrition in the raw materials, nutrition is very comprehensive. And in the process of processing changed the internal structure and nature of the molecule so that part of the beta starch into alpha starch, which is more conducive to human absorption.
2. Good taste: artificial rice is soft and tasty, and the taste is even better than ordinary rice.
3. To prevent "back to hard," easy to store: ordinary rice is very delicious when just steamed, but after a while will become hard, the taste becomes worse, this is "back to hard." Due to the special molecular structure of artificial rice, it can solve the problem of "regeneration" very well. Moreover, artificial rice is vacuum-packed, which can effectively prolong the shelf life and make it more convenient to store and prevent mold, moisture, and insects during storage.
3. What is a rice production line?
Rice production line refers to the rice, millet, black rice, buckwheat, and other cereals as raw materials. Then, add a variety of vitamins, proteins, and other nutritional elements. Through advanced extrusion technology, make the raw materials into a new fortified nutritious rice. This artificial rice is rich in nutrients, and the consumption method is the same as ordinary rice, which is more suitable for the modern diet.
4.Benefits of Rice Production Line
1. Made of food-grade stainless steel, reliable quality, and easy to clean.
2. With a highly automated production method and high production efficiency, it will be beneficial for the manufacturer to expand the market scale further.
3. It can retain most of the nutrition in the raw material, and the artificial rice produced is rich in taste and complete in nutrition.
4. The rice production line has a compact structure and covers a small area, which can save space on the site.
5. Simple operation and easy maintenance.
6. Low price of rice production equipment, low investment, high return.
5. Limitation of Rice Production Line
The rice production line has superior performance and is the best choice for major manufacturers to produce artificial rice. Although the performance of the equipment is very outstanding and at the top level in the industry, there are still certain limitations.
Nowadays, consumers' requirements for food nutrition continue to increase. Although rice production equipment can produce comprehensive nutritious artificial rice, there is a big difference in taste. Improving the taste of artificial rice will be the most important reform factor.
6.Parts of Rice Production Line
The rice production line consists of a combination of feeding systems, extrusion systems, rotary cutting systems, heating systems, transmission systems, and control systems. The coordinated use of equipment will greatly improve the efficiency and quality of production. The basic equipment included in the production line is as follows:
1. Mixer: mix the raw materials evenly.
2. Extruder: it can extrude the rice under high pressure and effectively retain the nutrition in the raw material.
3. Vibrating sieve: to separate the rice particles and avoid sticking together.
4. Multi-layer oven: It can dry the rice and prolong the shelf life of the rice.
5. Packing Machine: To pack the rice with high quality.
7. How Rice Production Line Works
The rice production line is ideal for producing artificial rice, mainly using various grains such as rice, millet, black rice, buckwheat, etc., as raw materials. Then, nutrients such as vitamins, proteins, and minerals are added, which are squeezed, matured, and shaped in an extruder to regenerate new fortified nutritious rice. The specific workflow is as follows:
After mixing the raw materials and stirring with water, the rice is extruded into the extruder. Then the rice is separated by a vibrating sieve to prevent sticking and then dried in a high-temperature oven. After drying and cooling, the rice is ready for packaging.
Extrusion technology is the most critical step in producing artificial rice and will directly determine the quality of artificial rice. Extrusion technology is also one of the most used technologies in the food processing industry. Rice production machines with the most advanced extrusion technology can produce the highest quality artificial rice.
8.Support Equipment to buy with Rice Production Line
The performance of rice production equipment is very superior, but if you want to produce higher-quality artificial rice and further improve production efficiency, then you should buy some supporting equipment for use.
1. Feeding machine: using the motor as the power for spiral conveying, will mix the raw materials to the extruder's feeding hopper to ensure that the feeding is convenient and fast.
2. Feeding hopper: storage of raw materials, more convenient for the subsequent processing production.
3. Wind conveyor: convey the products to the oven. The height of the elevator is decided according to the oven.
4. Cooling conveyor: The temperature of the dried artificial rice is high and will return to moisture after packaging, so it needs to be cooled to room temperature to ensure the packaging quality.
9.How to Verify Quality of Rice Production Line
All manufacturers want to buy good quality equipment at a good price. After you have selected a suitable rice production line for you, you can verify the quality of the rice production line from the following aspects:
1. Certification certificate: This is the easiest way to verify the rice production machine. The more certificates obtained, the higher the quality of the equipment will be, and the superior performance will be.
2. Production material: the best production material is stainless steel, the artificial rice machine made of stainless steel lasts longer, is more wear-resistant, and is easy to clean.
Production efficiency: Now that industrialization is very common, efficiency is life, and high production efficiency can help manufacturers get more orders, thereby further expanding the market.
10.Rice Production Line Validation Documents
Certification is the easiest way to inspect rice production lines. Common certifications include ISO9001 certification, CE certification, FDA certification, UL certification, etc. Generally, as long as the rice production equipment that has obtained these certifications will have relatively high quality, you can be safe to use.
11.Industries using Rice Production Line
The rice production line is mainly used in the food processing industry to produce high-quality artificial rice, which is suitable for general household consumption and especially suitable for special groups such as the military and field workers. And can also be an optional food for some disease patients.
12.How much Rice Production Line Cost
Rice production line cost varies depending on the materials and components used, the performance of the equipment, the degree of automation, and other factors. When you buy a rice production line, you can't just look at the price, the low price is not good quality, but the high price is not necessarily suitable for your production needs.
So choose the right one with the best price/performance ratio is the best criterion for buying a rice production line. Shandong Loyal Industrial Co.,Ltd. will customize the artificial rice equipment most suitable for you and provide you with the most favorable price, allowing you to enjoy the most cost-effective equipment.
13.How to Troubleshoot Rice Production Line
The rice production line will have some failures in the process of use, and the common failures are as follows.
1. Pneumatic system failure, such as insufficient air pressure, air pump not working, etc.
2. Mechanical structure or installation failure, such as the belt often runoff, etc.
3. Electrical wiring errors, such as sensors, PLC, the inverter does not work, etc.
4. Wrong parameter setting, such as PLC can't download program or inverter can't work normally, etc.
5. PLC program error, such as equipment work can not be completed in accordance with the requirements of the corresponding action, etc.
The above are several common failures of rice equipment. When the above problems occur, you can follow the above methods to check and repair them.
14.Rice Production Line Maintenance Process
The automated production line saves a lot of time and cost and brings convenience to countless manufacturers. But manufacturers must carry out reasonable maintenance of the rice production line in the process of use. Only in this way can we extend the life of the equipment and further reduce production costs.
1. The operator of the rice production line should check the equipment every day and deal with minor problems immediately when they are found.
2. Make a monthly maintenance plan, and take out one day a month to repair faults in batches, which will effectively reduce maintenance costs.
3. Develop an annual maintenance plan to carry out a significant repair once a year.
4. Use condition monitoring technology to monitor the operating status of key equipment online.
5. The replacement parts and accessories are best to use the original parts of the manufacturer to minimize the damage to the rice production equipment.
15.Types of Rice Production Line in the Market
Rice production line is a very important presence in the food processing industry, which can provide nutritious artificial rice for most consumers. But for manufacturers, there are many rice production equipment to choose from. Automatic rice production lines and semi-automatic rice production lines are the most common, and there is a price gap. Manufacturers need to select according to their production situation.
16.Future of Rice Production Line
The development of technology never stops, the food processing industry is innovating and reforming every day, and the rice production line is also moving forward to better performance.
In the future, the first problem of the rice production line is the problem of artificial rice taste. It will effectively control the production cost of artificial rice to provide consumers with cheap artificial rice so that more consumers accept artificial rice.
Secondly, the rice production equipment will develop in the direction of artificial intelligence, which is the trend of technology development, and also the trend of food processing industry development.
17.Why choose Shandong Loyal Industrial Co.,Ltd.'s rice production line?
Shandong Loyal Industrial Co.,Ltd. is a highly reputable food machinery manufacturer, producing various food machinery at the top level in the industry. The rice production line has reached an unparalleled state, exported to many countries and regions, contributing to the development of the local artificial rice industry.
Our rice production machines are made of food-grade stainless steel, reliable quality, easy to clean, fully automatic production method can achieve very high production efficiency. The operation is very simple, and the maintenance is also very convenient. The manufacturer will be very easy when using it.
In addition, we can give a very favorable price. The majority of manufacturers really enjoy the excellent quality and cheap equipment to help more manufacturers establish a stable market. We will also provide perfect after-sales service to help manufacturers solve some practical production problems. We have a wealth of experience. Choose us, will let you in the shortest possible time to success!
Artificial rice has been accepted by the public and has become a necessary food for many families. With the public's awareness of balanced nutrition, the market for artificial rice will surely expand rapidly. If you also feel that the artificial rice industry has a very broad prospect, welcome to discuss it with us. Our rice production line can certainly provide strength for your career, and we look forward to your arrival!