Loyal snack food production line is a perfect solution that we have summed up over the years by continuously communicating with customers and combining more than a dozen snack pellets manufacturing process engineers.
Loyal can provide customers with snack food plant project layout planning, raw material selection, different snack food process development, snack food production equipment configuration production, different Snack manufacturing equipment maintenance and repair, snack food workshop process training, etc.
Our production line includes cereal bar production line, fresh potato chips production line, potato chips production line, popcorn production line, plantain chips production line, banana chips production line, granola bar production line, cracker production line, rice cracker production line, tortilla chips production line, dried fruit production line, corn puff production line, snack bar production line, baked potato chips production line, apple crisp production line, rice cake production line, fruit chips production line, tortilla chips production line machine, snack pellet frying line.
Dozens of products such as spiral, potato chips, shrimp strips, shells, round tubes, sub snails, circles, waves, bubbles, etc. are available for selection.
Snack Food Production Line Recommend Products
Snack Food Production Line Detail Introduction
Snack food occupies a very important position in the life of the public. The improvement of the economic level allows snack foods to cover all aspects of consumers' lives further, and the market potential is huge. While this industry contains huge business opportunities, it is also full of challenges. The competition between manufacturers is fierce.
We can change different snack pellets manufacturing process production plan according to the area of customer's snack factory and customer's demand.
Our snack production line is reasonably designed, stable and highly automated, and the main snack manufacturing equipment adopts advanced frequency conversion speed control technology, which is highly efficient and energy-saving.
snack food production line precise parameter control and perfect snack food process flow ensure stable quality of processed products, which is a perfect combination of traditional snack process and modern technology.
Snack production line process
The main production process of snack production line: mixing of raw materials → extrusion puffing → forming and cutting → baking → spraying and flavoring → cooling → snack packaging.
First, choose high quality raw materials, including corn, flour, rice flour, various nutritional elements, etc. Mix the raw materials according to the food recipe, and then add the right amount of water to make it mixed well.
After that, the mixed raw materials are conveyed to the snack manufacturing equipment, where the raw materials are puffed and shaped, after which the extruded food is cut and sliced into uniform sizes. The shape of the die can be changed to produce different shapes of snack food.
The finished food is baked in an snack food oven to remove excess moisture and to make the food crispier and the shelf life can be effectively extended.
The next step is to season the food by sprinkling seasonings such as pepper salt on the surface of the food and mixing well, the flavor of the casual food will be more prominent.
Then it needs to be cooled. If the food is packed directly without cooling at high temperature, the casual food will return to moisture and become soft, which will affect the taste and quality of the food.
The last step is snack food packaging. Using snack food packaging production line can achieve efficient and high quality packaging.
More Description About Loyal Snack food Production Line
Shandong Loyal Industrial Co.,Ltd. has rich experience in Snack manufacturing equipment R&D and production and has a history of snack pellets manufacturing process development for many years.
The snack production line produced has been exported to Singapore, Canada, Brazil, India, and other countries and regions, which caused quite a stir in the local area and received very high evaluations in snack food industry.
The snack food production line is developed on the basis of combining the advanced experience at home and abroad and carefully listening to the real suggestions of several enterprises, with superior performance. Snack food manufacturers are very comfortable in the process of using, many famous casual food enterprises have reached long-term cooperation with us.
After years of development, Loyal has formed its own complete snack production process system.
Loyal screw extrusion technique has been widely applied to produce the following products: 2d/3d pellet, textured soya protein/fibre protein/vegetarian meat, doritos/ tortilla chips, puffed snacks, core-filling snacks, breakfast cereal / corn flakes, fried flour food, bread crumb, nutritional rice/ artificial rice, cheetos/niknak/kurkure, ball/butterfly popcorn,nutritional powder/baby food powder, and pet food, etc.
From Loyal snack pellets manufacturing process department,more than one hundred snack food production lines with different functions and capacities can be chosen.
Our main production line include snack pellet frying line,food extrusion machine, puffed snacks processing line, cereal bar production line, fresh potato chips production line, potato chips production line, popcorn production line, plantain chips production line, artificial rice processing line, pet food production line, potato chips production line, food dryer machine, banana chips production line, granola bar production line, cracker production line, rice cracker production line, tortilla chips production line, dried fruit production line, corn puff production line, snack bar production line, baked potato chips production line, apple crisp production line, rice cake production line, fruit chips production line, tortilla chips production line machine, soya meal/ vegetarian meat processing line, corn flakes/breakfast cereal processing line, 2D/3D pellet snack production line, food fryer machine, vegetable and fruits processing equipment etc....
Loyal adopts excellent snack production process technology, and continuously provides project consultation and service for customers in the field of automatic snacks making machine production.
In our snack process experimental application center established in 2013, tens of thousands of times a year, we test new products or formulas for snack testing. If you are fortunate enough to be a customer of our snack food manufacturers, they will be mass produced in your manufacturing facility.
Work with our snack food engineers, food specialists and other experts to improve your snack pellets manufacturing process.
You can come to our snack pellets manufacturing process labs to test our new technologies and production processes, or you can come to our factory to oversee snack manufacturing equipment production.
With small snack food processing equipment, our snack food machinery factories are able to provide first-class training in snack food production technology, snack food recipe development and optimization, and snack food process improvement with the latest technology.
We not only offer the opportunity to purchase innovative fully automated snack food production lines, but also provide follow-up technical support, snack food processing equipment assembly, snack manufacturing plant installation work, snack factory staff training, and complex service and warranty packages.
Loyal adopts excellent snack production process technology, and continuously provides project consultation and service for customers in the field of automatic snacks making machine production.
Loyal snack production line is made of food-grade stainless steel, reliable quality, durable and not easy to damage, has long use time, and is very easy to clean.
The snack food production line consists of a combination of multiple automatic snacks making machine.
For manufacturers to choose a flexible method, you can buy a single snacks making machine, but also according to the need to match the complete snack production line. The structure between the snack manufacturing equipment and the next snacks equipment is compact, and the floor space is small, which can effectively help the snack food manufacturer save the plant area.
In the era of technology, efficiency is life. In order to get a larger market, then manufacturers must have a very high production capacity.
The snack production line adopts a fully automatic production method, high production efficiency, and the application of a PLC control system also makes the production very simple. The whole snack food production line only needs 1-2 people to meet the production needs, and labor costs are very low.
To this day, our snack production lines have received many international certifications and patents and have outstanding performance.
Loyal can provide perfect after-sales snack pellets manufacturing process service, no matter what your needs are. As long as you trust us, we will provide you with a puffed snacks production line project solution.
The snack food industry is very hot. If you also want to get a place in snack food industry and realize your value, welcome to contact us. Using our snack food production line can process and produce various shapes and types of casual food, which can give you an extensive choice of space.
As a professional snack pellet extruder machine manufacturer, we are very confident about the quality of our snack food production line, so we invite customers from home and abroad to visit our factory for a field trip, and hope that our cooperation can contribute to the development of the snack pellets manufacturing process industry!
Snack Production Line: complete buying guide:
Now there are more and more manufacturers of automatic snacks making machines, making it difficult for users to choose a suitable snacks equipment for themselves.
How to choose a snack manufacturing equipment that is suitable for them and at a reasonable price?
I believe that the price is not the main thing, the main thing is that it is really suitable for you and can bring productivity to yourself, that is what every user cares about. Today I will teach you how to choose a snack food production lines that suits you.
In order to reduce the price, some snack manufacturing equipment manufacturers use different materials from other manufacturers, so when purchasing food production lines, be sure to understand them in detail.
Also, be sure to pay great attention to the type of construction of the snacks equipment.
It is necessary to find a snack pellet extruder machine that is simple and easy to operate, and the structure type is also simple and clear, so that it will not be labor-intensive and easy to operate.
Snack food is one of the most popular food types and has a very broad development prospect.
Using snack food production lines can help manufacturers gain maximum market competitiveness.
Below are answers to frequently asked questions about snack food and snack food production lines.
1. What is snack food?
Snack food is a kind of fast-moving consumer good, which is the best snack for people's leisure and entertainment. There are many kinds of snack foods, such as dried fruits, puffed foods, candies, meat products, etc., which are very popular among consumers.
A wide variety of small food, can be broadly classified into the following categories: 1.
1, cold fruit preserves category: such as plums, cold fruit, preserves, dried fruit, dried melon and fruit, sour corner cake, etc.
2 puffed food categories: such as shrimp sticks, potato chips, squid crisp, vegetable rings, popcorn and so on.
3 dried meat and fish: such as dried beef, dried beef, pork, fish fillets, etc.
4 chewing gum category.
5 jelly category.
6 dried fruits: such as peanuts, melon seeds, pistachios, walnuts, almonds, hazelnuts, etc.
7. Gluten category: such as spicy dough, etc.
2. Is snack food healthy?
Snack foods are made with added sugar or inorganic salts, which are not good for your health, but as long as you can control the amount you eat, they are the best companion for your daily life.
3. How Snack Food Production Line Works
The Snack Production Lines is a professional equipment for the production and processing of a variety of snack foods, which is composed of a variety of automatic snacks making machine. The basic workflow is to mix raw materials and produce snack food through extrusion technology, then dry and season them before packaging and selling.
In this production process, puffed snacks extrusion technology is the most critical application, and the extrusion technology will directly determine the final quality of leisure food.
The principle of puffed snacks extrusion technology is to use an extruder for processing and production. The screw in the extruder rotates clockwise, and the material advances in a stepped chamfer between the screw threads to promote the advancement of the material. After that, the material is extruded in the die of the snack pellet extruder machine head under the state of high temperature and high pressure.
The instant the material passes through the snack pellet extruder machine mold, the powdery solid state becomes a viscous liquid state, instantly re-solidified after entering the normal pressure environment.
In the snack pellets manufacturing process of re-solidification, the starch in the material is instantly gelatinized by the action of high temperature and high pressure. The tissue structure in the material is rearranged and combined to achieve the effect of puffing, thus becoming a snack food that we eat every day.
Snack pellets manufacturing process productIon line includes cereal bar production line, fresh potato chips production line, potato chips production line, popcorn production line, plantain chips production line, banana chips production line, granola bar production line, cracker production line, rice cracker production line, tortilla chips production line, dried fruit production line, corn puff production line, snack bar production line, baked potato chips production line,
4.Benefits of Snack Food Production Line
1. Automatic snacks making machine for production output is large enough.
2. The snack food production lines design and process should be advanced, stable and reliable, and remain basically unchanged for a longer period of time.
3. The use of automatic snack food processing lines in mass and large volume production can improve labor productivity, stabilize and 4.snacks equipment improve product quality
5.automatic snacks making machine improve labor conditions, thereduce the production floor space.
6. snack pellets manufacturing process reduce production costs and shorten production cycle time .
7. PLC control system is easy to operate, effectively reducing labor costs and improving the quality of leisure food.
8. Small footprint, low production cost, short production cycle, can ensure balanced production, with significant economic benefits.
9. Automatic snacks making machine made of food-grade stainless steel, solid and durable, not easy to damage, easy to clean.
5.Industries Using Snack Food Production Line - Snack Pellet Extruder Machine
Snack Food Processing Equipment from the preparation of raw materials, extrusion puffing, sandwich, forming, cutting, spraying, seasoning to the finished product in one go, a high degree of automation. The production line has more models, flexible configuration, a wide range of raw materials, a wide range of products, simple operation and other characteristics, choose the right configuration can produce sandwich cake, sandwich tube, puffed rice nuts, wheat bake, potpourri, nutritious breakfast, corn flakes and other products. After puffed food has a crispy texture, easy to digest, unique aroma, easy to carry, is the ideal casual food for consumers.
Puffed snack pellets manufacturing process equipment production of casual food using raw materials.
Main ingredients: corn, rice, flour, sugar, etc.
Core material: peanut butter, chocolate sauce, sugar, fruit sauce, etc.
Puffed food equipment can produce casual foods are: sandwich rice nuts, cylindrical, square, small pillow-shaped, triangular, corn flakes, potpourri, salad, French fries, breakfast cereals, etc., can also choose the product surface coated with chocolate, etc.
Production capacity of snack pellet extruder machine: 120-150kg/h, 150-180kg/h, 180-220kg/h
Production process of puffed snack pellet extruder machine: mixing of raw materials → extrusion puffing → core injection → shaping and cutting → drying → flavoring → packaging (flexible equipment configuration)
Snack manufacturing equipment is from ingredients, extrusion puffing, sandwich filling, molding, baking, spraying until the finished product can be completed at once, can produce all kinds of puffed food, fragrant rice crackers, sandwich rolls (cakes) and crisp cookies, cereal porridge, nutritional powder and other food.
6.How to Troubleshoot Snack Food Production Line
Since the amount of snack pellet extruder machine to be processed in a factory is very high, this also causes it to run for a long time, which can cause various failures. Today, we will introduce which common failures.
A, automatic snacks making machine spray material failure
There are several reasons for this.
1, the leaching machine to stop feeding workshop chain shutdown;
2, snack pellet extruder machine feeding gantry feeding port under the material is not smooth;
3, pellet extruder machine direct steam is too large; feed instantly reduced;
5、countercurrent dryer high material level alarm puffing machine feeding gantry chain shutdown;
snack pellet extruder machine spray material first to close the puffing machine direct steam valve at the computer or site, exit the cone die head.
Second, snack pellet extruder machine belt slippage
1, snack manufacturing equipment drive belt is too loose caused by slippage; snack machine load is too large (feed volume, steam supply, cone die head out of the material is not smooth, etc.)
(1) If the belt is loose caused by slippage should stop snack extruder, motor breakpoint lock contact machine repair up tighten the belt can be.
(2) If the load is too large caused by belt slippage if the belt slippage is serious, we must first exit the cone die head, close the steam valve, reduce the amount of snack extruder feeding, to be puffing machine current to reduce the normal current and then adjust the amount of feeding and steam into the die production, in the die to pay attention to the puffing machine motor current changes, into the die normal and then slowly increase the amount of feeding and steam, until the puffing machine full load production. If the belt slips slightly adjust the amount of steam or feed amount can be appropriate. General adjustment of the size of the steam volume.
Third, automatic snacks making machine power failure overload
1, in the snack pellet extruder machine own power failure to close the snacks equipment direct steam valve, cone die head back at the same time the puffing machine cylinder indirect steam heating steam to open the puffing machine and the material in the chamber for insulation, to prevent material in the cooling of the bonding to the snacks equipment blocked caused by the difficulty of opening, to be sent to power after
Start the puffing machine. If you can not start the snack pellet extruder machine within half an hour, you have to pan the material discharged from the machine chamber.
2, all power outages in the workshop in time to open the snack pellet extruder machine steam supply pneumatic valve bypass off extruder machine direct steam valve, to be processed after the call.
The above is the introduction of snack pellet extruder machine common failures, you can according to these descriptions correspond to the existing snack food production line failure to repair, to avoid affecting the processing schedule.
7. Limitation of Snack Food Production Line
Although the snack food production line has made great progress under the impetus of technology, helping manufacturers improve production efficiency and production quality and providing consumers with a variety of special snack foods.
The development of society is very rapid, and in this case, the limitations of snack production line are apparent. The most obvious is that snack production line can no longer meet the production needs of manufacturers.
Consumers are increasingly demanding snack foods, and manufacturers have made many innovative changes accordingly. However, the performance of snack production line cannot keep up.
The innovations of snack pellets manufacturing process have prevented many innovative foods from food manufacturers from being produced. Insist on innovation is the driving force of the development of food machinery, shandong loyal industrial co.,Ltd. Always walks on the road of innovation. We invest a lot of money in snack manufacturing equipment research and development every year, and we will definitely make greater contributions to the snck food processing industry in the future!
8.Future of Snack Food Production Line
The progress of society and the improvement of consumers' economic level make the snack food industry have stricter requirements, and the manufacturers have higher requirements for snack food production line.
Under the joint efforts of everyone, the snack manufacturing equipment will definitely have more excellent development. Artificial intelligence is a major trend in future development, and snack food production line will certainly develop in this direction.
Only in this way, the snack food industry can appear greater progress to provide consumers with more satisfactory snack food.
9.Support Equipment to Buy with Snack Food Production Line
The Snack Production Line consists of several different snack food processing equipment combinations, and manufacturers can either buy just one piece of equipment or negotiate with engineers to buy the whole line.
In order to maximize the benefits and performance of a snack food production line, manufacturers need to purchase support equipment to achieve maximum production efficiency.
Several basic supporting snack food processing equipment is:
1. Screw feeder: transport the material to the extruder, can achieve multi-angle transport, no pollution during transport, no leakage.
2. Lifting machine: conveying materials, which can realize continuous vertical lifting.
3. Cooling machine: the cooling machine can quickly cool down the snack food so that the packaging does not return to moisture. The taste of snack food can be guaranteed, and the shelf life is effectively extended.
10.Parts of Snack Food Production Line
Snack Food Processing Mixer: It can mix the raw materials evenly.
Snack Food Processing Extruder: the most critical equipment in the whole Snack Production Line, its performance will directly determine the final quality of snack food. Extrusion technology is also one of the most widely used technology in the food processing industry.
Snack Food Processing Shaping and cutting machine: cutting the extruded material into the uniform size of leisure food.
Snack Food Processing Multi-layer oven: for drying the casual food, the flavor of the dried casual food is more prominent, and the shelf life can be effectively extended.
Snack Food Processing Oil/sugar spraying machine: spraying oil mist or sugar mist for the casual food that needs oil spraying.
Snack Food Processing Drum seasoning line: seasoning treatment so that the leisure food has more flavor.
Snack Food Processing Packing machine: packing the snack food, and the quality of the packed snack food is higher.
11.How much Snack Food Production Line Cost
There are many types of snack food production line on the market, and the different levels of automation will make the price of the snack manufacturing equipment different. Generally speaking, the price of snack food production line is between US$1,000 and US$12,000. The higher the degree of automation, the higher the price.
For snack manufacturers, when buying automatic snacks making equipment, you should look at the price and the performance and actual production of the equipment.
Shandong Loyal Industrial Co.,Ltd. has a very high price/performance ratio for our Snack Production Line. Although we cannot promise you the lowest price for our snacks equipment, we can promise you the highest quality of our snack food production line at the same price.
12.How to Verify Quality of Snack Food Production Line
The quality of the snack food production line will directly affect the final quality of the snack food. The quality snack food production line can provide manufacturers with very high production efficiency and quality. Before deciding to buy the equipment, you should verify the quality of the snack food production line from the following aspects:
1. production material: food-grade stainless steel is the ideal material. The food machinery made of sturdy and durable is not easy to damage and has a long service life, which is the best choice to reduce costs for snack manufacturing equipment manufacturers.
2. Production efficiency: the higher the production efficiency of the snack food extruder can provide food production lines manufacturers with greater capacity, can effectively expand the market.
3. Certification and patents obtained: certification and patent certification is the best identification of the quality of the snack food production line.
You can check whether the automatic snacks making machine has won some awards to identify whether the equipment has a relatively high quality.
13.Snack Food Production Line Validation Documents
A superior quality snack food production line will receive many certifications, such as CE, ISO9001, and FDA certifications, which indicate that the equipment's quality is reliable and can bring manufacturers an extensive market and great room for development. Therefore, when purchasing snack pellets manufacturing process equipment, manufacturers should purchase some high-quality equipment with complete certification.
Shandong Loyal Industrial Co.,Ltd.'s Snack Production Line has obtained many certifications, with reliable quality and superior performance, helping many manufacturers improve production quality.
14.Snack Food Production Line Maintenance Process
1. After completing the daily production schedule, clean up and check on time, and small problems that arise must be dealt with on time.
2. Regularly conduct major inspections to check for major problems that occur during the operation of the snack pellets manufacturing process equipment and repair them on time.
3. Don't delay for problems that have already occurred. Timely maintenance can extend the use time of the snack food production line and reduce maintenance costs.
4. For some easy to wear parts should be equipped with replacement parts, timely replacement to ensure the normal operation of the processing of snacks equipment.
15.Types of Snack Food Production Line in the Market
The basic classification of snack food production line is automatic production line and semi-automatic production line. Different degrees of automation naturally mean different efficiency. Snack pellet extruder machine manufacturers need to choose according to their actual production situation and financial situation. Only what suits you is the best.
16.Why choose Shandong Loyal Industrial Co.,Ltd.'s Snack Production Line?
Shandong Loyal Industrial Co.,Ltd. produces snack pellet extruder machine made of 304 stainless steel, with stable quality, smooth operation, highly automated production methods. And the production efficiency is very high, which can help manufacturers further expand the market.
Our Snack Food Processing Line is superior in performance and cost-effective. We can guarantee the quality of the snack food technology equipment and provide very low prices, reduce the snack food manufacturer's equipment investment, and help manufacturers improve their market competitiveness.
And we can also offer a complete after-sales snack food processing service to solve some problems that customers have in use.
If you want to develop better in the competitive market, welcome to contact us, and our snack food processing line will provide you with the greatest help on your snack food plant project , looking forward to cooperating with you in snack food industry!