Shandong Loyal Industrial Co.,Ltd. is a well-known food machinery manufacturer in the industry and has developed a variety of food machinery with very high-cost performance over the years, contributing to the development of the food processing industry. The snack production line is one of our best response equipment, helping countless enterprises to provide the impetus for development.
Shandong Loyal Industrial Co.,Ltd. produced the snack production line developed based on the combination of advanced experience at home and abroad. It has undergone several reforms and innovations in the process, using the most advanced extrusion technology, and its performance is very superior.
Snack food occupies a very important position in the life of the public. The improvement of the economic level allows snack foods to cover all aspects of consumers' lives further, and the market potential is huge. While this industry contains huge business opportunities, it is also full of challenges. The competition between manufacturers is fierce.
If you want to stand out in the snack food industry, our snack production line will provide you with great help; we can offer the most favorable price and perfect service to help you further expand your market and establish a more stable market network.
Snack Production Line
The primary production process of snack production line: mixing of raw materials → extrusion and puffing → shaping and cutting → baking → spraying and flavoring → cooling → packaging.
First, choose high-quality raw materials, including corn, flour, rice flour, various nutritional elements, etc. Mix the raw materials according to the food recipe, then add the right amount of water to mix them evenly.
After that, the mixed raw materials are conveyed into the extruder, and the raw materials are puffed and shaped in the extruder, after which the extruded food is cut and cut into a uniform size. The shape of the mold can be changed to produce different shapes of food.
The finished food is baked in the oven to remove excess water and make the food more crispy, and the shelf life can be effectively extended.
The next step is to season the food, sprinkle pepper salt, and other seasonings on the surface of the food, evenly mixed, the flavor of casual food will be more prominent. And then need to be cooled. If not cooled in the high-temperature state directly packaged, snack food will return to moisture and soft, affecting the taste and quality of food.
The last step is the packaging. The use of a packaging production line can achieve efficient and high-quality packaging.
Shandong Loyal Industrial Co.,Ltd. has rich experience in R&D and production and has a history of development for many years. The snack production line produced has been exported to Singapore, Canada, Brazil, India, and other countries and regions, which caused quite a stir in the local area and received very high evaluations.
The snack production line is developed on the basis of combining the advanced experience at home and abroad and carefully listening to the real suggestions of several enterprises, with superior performance. Manufacturers are very comfortable in the process of using, many famous casual food enterprises have reached long-term cooperation with us.
The snack production line is made of food-grade stainless steel, reliable quality, durable and not easy to damage, has long use time, and is very easy to clean. The production line consists of a combination of multiple devices. For manufacturers to choose a flexible method, you can buy a single machine, but also according to the need to match the complete production line. The structure between the equipment and the equipment is compact, and the floor space is small, which can effectively help the manufacturer save the plant area.
In the era of technology, efficiency is life. In order to get a larger market, then manufacturers must have a very high production capacity. The snack production line adopts a fully automatic production method, high production efficiency, and the application of a PLC control system also makes the production very simple. The whole production line only needs 1-2 people to meet the production needs, and labor costs are very low.
In the process of production, the snack production line has a very high production quality, less fertilizer, no "three waste" problems, will not pollute the environment, is the ideal choice for manufacturers to achieve green production. In addition, we effectively control the production cost of snack production line, can provide manufacturers with the most favorable price, which is the best way to reduce production costs.
In order to be able to provide the majority of manufacturers with more cost-effective snack production line, we have never been satisfied with the immediate achievements and always insist on innovation. We invest a lot of money in research and development every year and hire excellent engineers with high salaries. We have gained very outstanding achievements and become a well-known leading company in the industry.
To this day, our snack production lines have received many international certifications and patents and have outstanding performance. We can provide perfect after-sales service, no matter what your needs are. As long as you trust us, we will provide you with a solution.
The snack food industry is very hot. If you also want to get a place in the industry and realize your value, welcome to contact us. Using our snack production line can process and produce various shapes and types of casual food, which can give you an extensive choice of space.
As a professional food machinery manufacturer, we have our own factory, we are very confident about the quality of our snack production line, so we invite customers from home and abroad to visit our factory for a field trip, and hope that our cooperation can contribute to the development of the food processing industry!
Snack Production Line: complete buying guide:
Snack food is one of the most popular types of food and has a very broad development prospect. The use of Snack Production Line can help manufacturers gain the maximum market competitiveness.
The following are answers to common questions about snack foods and Snack Production Line.
1. What is snack food?
Snack food is a kind of fast-moving consumer good, which is the best snack for people's leisure and entertainment. There are many kinds of snack foods, such as dried fruits, puffed foods, candies, meat products, etc., which are very popular among consumers.
2. Is snack food healthy?
Snack foods are made with added sugar or inorganic salts, which are not good for your health, but as long as you can control the amount you eat, they are the best companion for your daily life.
3. How Snack Food Production Line Works
The Snack Production Line is a professional equipment for the production and processing of a variety of snack foods, which is composed of a variety of equipment. The basic workflow is to mix raw materials and produce snack food through extrusion technology, then dry and season them before packaging and selling.
In this production process, extrusion technology is the most critical application, and the extrusion technology will directly determine the final quality of leisure food.
The principle of extrusion technology is to use an extruder for processing and production. The screw in the extruder rotates clockwise, and the material advances in a stepped chamfer between the screw threads to promote the advancement of the material. After that, the material is extruded in the die of the extruder head under the state of high temperature and high pressure.
The instant the material passes through the mold, the powdery solid state becomes a viscous liquid state, instantly re-solidified after entering the normal pressure environment. In the process of re-solidification, the starch in the material is instantly gelatinized by the action of high temperature and high pressure. The tissue structure in the material is rearranged and combined to achieve the effect of puffing, thus becoming a snack food that we eat every day.
4.Benefits of Snack Food Production Line
1. The Snack Production Line has a fully automatic production method, high efficiency, and large output.
2. The product design and process of the Snack Production Line are advanced, stable and reliable, and can be kept basically unchanged for a long time.
3. PLC control system is easy to operate, effectively reducing labor costs and improving the quality of leisure food.
4. Small footprint, low production cost, short production cycle, can ensure balanced production, with significant economic benefits.
5. Made of food-grade stainless steel, solid and durable, not easy to damage, easy to clean.
5.Industries using Snack Food Production Line
The Snack Production Line can process and produce many types of snack foods. Therefore, this production line is mainly used in the food processing industry to produce moon cakes, egg yolk pie, and various puffed foods. However, the extrusion technology used in Snack Production Line is widely used in the tire industry, wire industry, plastic industry, pharmaceutical industry, and food processing industry. It has a great relationship with all aspects of our lives.
6.How to Troubleshoot Snack Food Production Line
The Snack Production Line can bring great help to manufacturers, with very high production efficiency and quality, but in the process of use, the Snack Production Line will also have some failures. Troubleshooting methods are as follows:
1. Determine the fault parts of the Snack Production Line: analysis and diagnosis of machine failure. Observe whether there are abnormal changes in the parts where the fault is located, and observe the abnormal signs and phenomena that occur when the machine is working. Or use a failure analysis test instrument for measurement and analysis to diagnose the nature of the failure of the Snack Production Line, the cause of the failure, and the location and parts of the failure.
2. Exchange the failed parts of the Snack Production Line: After the diagnosis is completed, the failed parts and components will be exchanged for qualified parts and components and reassembled to eliminate the fault is the most common method.
3. Repair of worn parts: The cause of the failure of Snack Production Line is often caused by the wear of parts, which can be reassembled, adjusted, and tested by repairing worn parts to eliminate the failure of the Snack Production Line.
7. Limitation of Snack Food Production Line
Although the Snack Production Line has made great progress under the impetus of technology, helping manufacturers improve production efficiency and production quality and providing consumers with a variety of special snack foods. The development of society is very rapid, and in this case, the limitations of Snack Production Line are apparent.
The most obvious is that Snack Production Line can no longer meet the production needs of manufacturers. Consumers are increasingly demanding snack foods, and manufacturers have made many innovative changes accordingly. However, the performance of Snack Production Line cannot keep up. The innovations of food manufacturers have prevented many innovative foods from food manufacturers from being produced.
Insist on innovation is the driving force of the development of food machinery, Shandong Loyal Industrial Co.,Ltd. always walks on the road of innovation. We invest a lot of money in research and development every year, and we will definitely make greater contributions to the food processing industry in the future!
8.Future of Snack Food Production Line
The progress of society and the improvement of consumers' economic level make the snack food industry have stricter requirements, and the manufacturers have higher requirements for Snack Production Line. Under the joint efforts of everyone, the snack food equipment will definitely have more excellent development. Artificial intelligence is a major trend in future development, and Snack Production Line will certainly develop in this direction. Only in this way, the snack food industry can appear greater progress to provide consumers with more satisfactory snack food.
9.Support Equipment to buy with Snack Food Production Line
The Snack Production Line consists of several different equipment combinations, and manufacturers can either buy just one piece of equipment or negotiate with engineers to buy the whole line.
In order to maximize the benefits and performance of a Snack Production Line, manufacturers need to purchase support equipment to achieve maximum production efficiency.
Several basic supporting equipment is:
1. Screw feeder: transport the material to the extruder, can achieve multi-angle transport, no pollution during transport, no leakage.
2. Lifting machine: conveying materials, which can realize continuous vertical lifting.
3. Cooling machine: the cooling machine can quickly cool down the snack food so that the packaging does not return to moisture. The taste of snack food can be guaranteed, and the shelf life is effectively extended.
10.Parts of Snack Food Production Line
Mixer: It can mix the raw materials evenly.
Extruder: the most critical equipment in the whole Snack Production Line, its performance will directly determine the final quality of snack food. Extrusion technology is also one of the most widely used technology in the food processing industry.
Shaping and cutting machine: cutting the extruded material into the uniform size of leisure food.
Multi-layer oven: for drying the casual food, the flavor of the dried casual food is more prominent, and the shelf life can be effectively extended.
Oil/sugar spraying machine: spraying oil mist or sugar mist for the casual food that needs oil spraying.
Drum seasoning line: seasoning treatment so that the leisure food has more flavor.
Packing machine: packing the snack food, and the quality of the packed snack food is higher.
11.How much Snack Food Production Line Cost
There are many types of Snack Production Line on the market, and the different levels of automation will make the price of the equipment different. Generally speaking, the price of Snack Production Linet is between US$1,000 and US$12,000. The higher the degree of automation, the higher the price. For manufacturers, when buying equipment, you should look at the price and the performance and actual production of the equipment.
Shandong Loyal Industrial Co.,Ltd. has a very high price/performance ratio for our Snack Production Line. Although we cannot promise you the lowest price for our equipment, we can promise you the highest quality of our Snack Production Line at the same price.
12.How to Verify Quality of Snack Food Production Line
The quality of the Snack Production Line will directly affect the final quality of the snack food. The quality Snack Production Line can provide manufacturers with very high production efficiency and quality. Before deciding to buy the equipment, you should verify the quality of the Snack Production Line from the following aspects:
1. production material: food-grade stainless steel is the ideal material. The food machinery made of sturdy and durable is not easy to damage and has a long service life, which is the best choice to reduce costs for manufacturers.
2. Production efficiency: the higher the production efficiency of the snack food extruder can provide manufacturers with greater capacity, can effectively expand the market.
3. Certification and patents obtained: certification and patent certification is the best identification of the quality of the Snack Production Line. You can check whether the equipment has won some awards to identify whether the equipment has a relatively high quality.
13.Snack Food Production Line Validation Documents
A superior quality Snack Production Line will receive many certifications, such as CE, ISO9001, and FDA certifications, which indicate that the equipment's quality is reliable and can bring manufacturers an extensive market and great room for development. Therefore, when purchasing equipment, manufacturers should purchase some high-quality equipment with complete certification.
Shandong Loyal Industrial Co.,Ltd.'s Snack Production Line has obtained many certifications, with reliable quality and superior performance, helping many manufacturers improve production quality.
14.Snack Food Production Line Maintenance Process
1. After completing the daily production schedule, clean up and check on time, and small problems that arise must be dealt with on time.
2. Regularly conduct major inspections to check for major problems that occur during the operation of the equipment and repair them on time.
3. Don't delay for problems that have already occurred. Timely maintenance can extend the use time of the Snack Production Line and reduce maintenance costs.
4. For some easy to wear parts should be equipped with replacement parts, timely replacement to ensure the normal operation of the equipment.
15.Types of Snack Food Production Line in the Market
The basic classification of Snack Production Line is automatic production line and semi-automatic production line. Different degrees of automation naturally mean different efficiency. Manufacturers need to choose according to their actual production situation and financial situation. Only what suits you is the best.
16.Why choose Shandong Loyal Industrial Co.,Ltd.'s Snack Production Line?
Shandong Loyal Industrial Co.,Ltd. produces Snack Production Line made of 304 stainless steel, with stable quality, smooth operation, highly automated production methods. And the production efficiency is very high, which can help manufacturers further expand the market.
Our Snack Production Line is superior in performance and cost-effective. We can guarantee the quality of the equipment and provide very low prices, reduce the manufacturer's equipment investment, and help manufacturers improve their market competitiveness. And we can also offer a complete after-sales service to solve some problems that customers have in use.
If you want to develop better in the competitive market, welcome to contact us, and our Snack Production Line will provide you with the greatest help, looking forward to cooperating with you!