The instant noodle production line is composed of a salt and water mixer, salt and water measuring machine, double shaft, and double speed noodle mixing machine, disc maturing machine, compound calendering machine, multi-layer noodle steaming machine, square noodle cutting and dividing machine, deep fryer, air cooler, conveyor, etc.
Distinguished by the production process, mainly divided into fried instant noodle production line and non-fried instant noodle production line, these two not only in the process has a big difference, in the instant noodle ingredients and instant noodle shape also has a big difference.
Instant Noodles Production Line Recommend Products
Instant Noodles Production Line Detail Introduction
The instant noodle production line can produce many types of instant noodles. For example, square instant noodles, round instant noodles, mixed grain instant noodles, etc.
Nowadays, more and more consumers are relying on instant noodles. The market demand for instant noodles is vast and on the rise, with big brands such as Mama, Nongshim, Indomie, Paldo, and other instant noodles noodle manufacturers making a lot of money from them.
Loyal Industrial will customize your instant noodle machine according to your needs, and at the same time, can provide you with total project solutions and complete after-sales service.
Instant Noodles Production Line
---- Instant Noodles Processing Flow Chart as follow：
Process flow of instant noodle production line: mixing noodles → pressing and cutting noodles → steaming → quantitative cutting → frying → → cooling → feeding → packing
Firstly, the flour and salt, alkaline water, etc., will be evenly mixed in the instant noodle processing mixing machine.
During the mixing process, the dough will change from loose to firm, and the produced instant noodles will taste more sinewy.
And finally, the flour will be mixed into the wet dough with certain processing properties.
The dough will be conveyed into the instand noodle forming machine, in which the dough is firstly crushed into a smooth dough by the roller press and then cut into strips by the knife roller.
The noodles collide with the front and rear walls of the forming guide box and are twisted, and the linear speed of the forming conveyor belt is lower than the linear speed of the noodles, so the noodles will receive resistance and eventually form a wave shape.
It can effectively increase the contact area between the noodles and the air so that the subsequent cooking time can be effectively shortened.The cut and shaped noodles are transferred to the steamer, where the noodles are stretched while steaming, resulting in a higher quality instant noodle.
The steamed noodles are cut to a particular length by a pair of rotating knives and rollers and folded to form the shape of the instant noodles in the group.
The noodles are deep-fried to allow the noodles to dehydrate and set in a short time, making them easier to transport and effectively extending their shelf life.
These instant noodle processing procedures are indispensable in the instant noodle production process.
Because of the high temperature of the fried noodles, they cannot be packed directly and need to be cooled. After cooling in instant processing Line, the noodle packaging machine is used for automatic packaging.
Before packaging, the noodles need to be fed, placed on the package, and then packaged, thus forming the instant noodles we eat every day.
More Description — About Loyal Instant Noodle Processing Line
Instant Noodle Making Machine Features:
Our instant noodle production line combines advanced technology from home and abroad to produce the highest quality instant noodles on the food market.
The instant noodle production line is made of stainless steel and accessories of internationally famous brands, which has not only reliable quality and long service life but also has high sanitary standards. And the parts in direct contact with food are tested for sanitary quality so that the food is not polluted and clean.
In order to meet the needs of modern production, the instant noodle production machine is equipped with a fully automatic production method and operated by a PLC control system, with high production efficiency and simple operation, which can be easily managed by even ordinary workers after simple training and can further reduce labor costs.
The instant noodle processing line can process and produce many types of instant noodles, such as round, square, bagged and barrel, etc. The length and thickness of the noodles can also be adjusted. Most importantly, the instant noodle machine can produce fried and non-fried instant noodles, helping instant noodle manufacturers gain the benefits of a healthy and fast food market.
Fully automatic instant noodle machine has perfect technology, compact structure, novel design, stable performance. It is easy to operate, has low energy consumption, and has a small footprint, ensuring that all processes from flouring to finished products are completed at once, which is convenient and ideal for manufacturers to reduce costs and improve efficiency.
In addition, we have hired professional instant noodle engineers with high salaries for research and development and invested a lot of money to finally control the production cost of instant noodle production line effectively so that we can give manufacturers the biggest discount.
The instant noodle equipment is inexpensive, only one-tenth of the large equipment, especially suitable for small or own enterprises.
Moreover, Loyal industries can also provide customized services according to customers' special requirements and offer free instant noodle recipes, local processing line installation, instant noodle workshop design, eachmachine of instant noodle line testing, etc. No matter what your needs are, we will provide you with satisfactory instant noodle project solutions if you contact us.
During our years of tireless efforts as a instant noodles machinery manufacturer, Loyal instant noodle equipment has been exported to Singapore, Canada, Brazil, India, and the United States, etc. We have established a perfect instant noodle machine market network worldwide and provided high-quality instant noodle processing line to instant noodle plant in the world food industry.
As a Chinese instant noodle machine company, we are well aware of the responsibility we bear. We have been walking on the road of innovation for many years, working hard to promote the development of technology in food machine industry.
Today, our instant noodle machines have received many certifications such as ISO9001, CE, and FDA and have won several innovative patents and awards, making outstanding contributions to technological progress in instant noodle food industry.
Whether it is for technological development or to benefit more companies, we will continue to make more efforts. If you want to get more opportunities in the instant noodle industry, we believe our instant noodle production line will be your best choice.
A Guide On Choosing The Right instant Noodle equipment
As a fast food, instant noodles have a high market demand. Do you want to buy a high-quality Instant Noodle Production Line to improve your production technology?
Some common questions about instant noodle production process and manufacturing process of Instant Noodle Production Line will be answered in detail below.
1. What is the development prospect of instant noodles?
The accelerated pace of life has made more and more people rely on some instant food, and instant noodles stand out among the instant food with their unique taste and convenience, always maintaining a very high demand and a very wide market range.
However, as the public's demand for a healthy diet grows, instant noodles will develop toward non-fried, more nutritious, and healthier, and there will definitely be a broader market in the future.
There are more and more types of instant noodles, more and more types of instant noodles production line, more automated and sophisticated instant noodle equipment, constantly appearing!
2. Is instant noodles healthy?
Instant noodles are not healthy food because they are fried, so the fat content is high. And the salt content in the ingredients is also very high, so regular consumption of instant noodles will cause obesity, high blood pressure, high blood fat, and other problems. Moreover, the nutrition in instant noodles is not comprehensive and can easily cause malnutrition.
Loyal has developed a non-fried instant noodle production line and a vegetable-added noodle production line to make up for the lack of nutrition in instant noodles！
In order to keep your body healthy, you should take the right way of eating, pour out the water of the first time you cook instant noodles so that you can filter out most of the grease, do not consume the instant noodles in the package, add some fresh vegetables and eggs, etc. The most important thing is to maintain a regular diet and a balanced intake of nutrients, and instant noodles should only be consumed from time to time, not in excess.
Try to use instant noodles with instant noodle material packs, which can increase the nutritional content of instant noodles.
3.Parts of Instant Noodles Production Line
Loyal noodle line is a professional production line used to produce instant noodles, consisting of various equipment, including the following:
1、Instant Noodle Mixing machine: Mix flour and water and other raw materials uniformly.
The processing performance of the equipment is good.
The flour can fully and evenly absorb water, the particles are loose, the size is uniform, and the color is uniform and yellow.
2、Instant Noodle Forming machine: the dough is pressed into slices and then cut into strips, and because there is a difference in the speed of the cutting knife and the forming mesh belt, the noodles can be made to form a wave shape.
3、Instant Noodle Steaming machine: The noodles are heated and steamed by steam at a certain time and temperature.
4、Instant Noodle Cutting machine: the noodles are cut to a certain length and folded to form the shape of the final pastry.
5、Instant Noodle Fryer: After high-temperature frying, the water in the noodle block is rapidly vaporized, a porous structure is formed in the noodle, and the starch is further pasted.
6、Instant Noodle Cooling machine: cooling the noodle pieces after deep-frying.
A variety of equipment combination applications to form a complete instand noodles production line, of course, manufacturers can also buy one of the instand noodle equipments alone.
4.Benefits of Instant Noodles Production Line
1、The food-grade stainless steel material not only has strong and durable quality but also is very clean and hygienic.
2、Fully automatic production method, high production efficiency.
3、PLC control system to operate the production, the whole instant noodle production line only needs 1-2 people, low labor cost.
4、Equipped with an over-temperature protection device, very safe when using in instant noodle process.
5、Water-oil mixing technology in food industry , automatic filtering residue, effectively extend the use of oil, further reduce costs.
6、Automatic temperature control system in instant noodle processing, production is more simple and efficient.
7、The loyal instant noodle production line has a compact structure and small footprint, which can be easily used by small and medium-sized enterprises.
8、No pollution and waste in the instant noodle production process, no "three waste" problem.
5.How to Troubleshoot Instant Noodles Production Line
Loyal Instant noodles production line in the process of high-intensity use, some problems will inevitably arise, learn the correct troubleshooting, can effectively reduce maintenance costs.
1、The electromagnet of the instant noodle production equipment does not pull in .
Cause of failure: internal failure of the host, electromagnetic coil burst and circuit interruption, etc.
Solution: Check whether there is any problem inside or outside the host of instant noodle production line, check the fuse of the electromagnet, check whether the electromagnet is charged, exclude mechanical blockage, and check whether the internal power supply is normal.
2. Unstable production in instant noodle Plant
Cause of failure: sensor failure, power bridge voltage failure, wrong line connection, or interruption
Solution: detect the load signal of sensor and connector or host, check the power bridge and amplifier circuit or computer output display circuit.
3. The instant noodle line cannot start normally
Cause of failure: switch damage, circuit failure, power connector fell off.
Solution: Check whether the power supply is plugged in steadily, check the switch status and test the circuit.
6.Instant Noodles Production Line Maintenance Process
Instant Noodles Production Line should be well maintained in daily use. Only in this way can we reduce the probability of maintenance and extend the use of the equipment.
1. Check the performance and sensitivity of the switch regularly.
2. Oil must be added to the furnace body before frying to avoid burning the electric heaters.
3. Regular cleaning, can effectively reduce the chances of equipment failure.
4. Install a timer in the equipment, record the working time of the equipment, apply the law of wear and tear to measure the wear of wearing parts, replace the wearing parts in advance, can eliminate the failure in advance, to ensure that the production line at full capacity.
5. When replacing parts, try to choose the original parts from the factory so that the matching degree is higher.
7. Limitation of Instant Noodles Production Line
Although instant noodles are a kind of instant food with high sales volume, there are great health risks. Long-term consumption of instant noodles will bring a very heavy burden to the body and greatly affect the health of the body.
Therefore, although the instant noodle production line has a very superior performance and automated production, there is still a problem that can not produce healthy instant noodles. In addition, some of the non-fried instant noodles produced are healthy, but the taste is different. Therefore, at present, instant noodle equipment still has many limitations and cannot meet the healthy dietary needs of modern people.
8. How much Instant Noodles Production Line Cost
Instant noodles production line cost is about $10,000-$200,000, and the price varies greatly due to the degree of automation, output per unit time, and the materials and accessories used. Therefore, there will be a big difference in prices.
Loyal Industrial is a well-known instant noodles machinery manufacturer in the industry. Our instant noodle production line is at the top level in the industry and has the highest cost performance.
We can promise you that our instant noodles equipment has the highest quality at the same price, contact us and we will provide you with a complete instant noodles projects quote .
9. How Instant Noodles Production Line Works
Though instant ramen noodles provide iron, B vitamins and manganese, they lack fiber, protein and other crucial vitamins and minerals. Additionally, their MSG, TBHQ and high sodium contents may negatively affect health, such as by increasing your risk of heart disease, stomach cancer and metabolic syndrome.
Instant noodles are mainly made by deep-frying.
The dough is first mixed with flour and water in a instant noodle mixing machine and kneaded into a smooth dough, and then the dough is pressed into a cake by a molding machine and cut into strips.
The cut noodles are transported into the steaming box for steaming and then cut into a fixed length, and the noodles are folded to form a noodle shape. After that, it is conveyed into the fryer for frying and shaping, and after frying, the packaging machine is used for packaging.
The above is the complete production process of an instant noodle making machine.
10.Support Equipment to buy with Instant Noodles Production Line
A small-scale noodle manufacturing business is a profitable .
If you want to realize automated instant noodle processing line, in addition to some main equipment, there is also some supporting equipment that is also necessary.
Only in this way can a complete production line be formed.
1.Intant noodle Brine mixer: Equipment specially used for the production of edible saltwater. Edible salt water is an essential raw material in the production process of instant noodles and other instant foods. The saltwater mixer has the advantages of uniform mixing, high mixing speed, and adjustable saltwater concentration.
2. Intant Noodle Brine measuring device: mixed water is quantitatively distributed into the mixer.
3. Intant Noodle Feeding machine: Flour, water, and other raw materials are transported into the noodle machine in proportion.
4.Intant Noodle Conveyor: The connecting part in the instant noodle production line, which can transport raw materials to each piece of equipment for processing and production.
Support Equipment to buy with Instant Noodles Production Line
11.Types of Instant Noodles Production Line in the Market
There are many types of instant noodles production lines in the market, but in general, they are divided into fully automated production lines and semi-automated production lines, which have very high production efficiency, but the price is also higher than semi-automated production lines. Instant noodle manufacturers need to choose according to their actual production needs when choosing.
12.Future of Instant Noodles Production Line
Instant noodles are a prevalent instant food, the demand is very high, but not very healthy, more and more consumers are aware of this, so this requires instant noodle production line has to make some changes.
As a professional food machinery manufacturer, we have a very keen sense to grasp the latest trends in market development. We believe that in the future, instant noodle production equipment will definitely use new processes and equipment to replace frying and make the produced instant noodles with very good rehydration.
In addition, the instant noodle production line of aseptic packaging and soft canned soup will also become an inevitable trend.
Therefore, Loyal has already taken the lead in investing a lot of money in instant noodle equipment. We believe we will definitely bring a huge impact to the instant noodles market!
13.Instant Noodles Production Line Validation Documents
Our instant noodles production line has been certified by CE, FDA, and ISO9001, and is recognized by many countries. If you need it, we will provide you with these certifications.
14.How to Verify Quality of Instant Noodles Production Line
1.Instand Noodle Equipment material: Food-grade stainless steel is the best production material, which means that the instant noodle machine is wear-resistant, corrosion-resistant, and can be used for a long time, and can fully guarantee the hygienic quality standards in the production process.
2. Instand Noodle Certification: A quality instant noodle production line will receive several certifications, you just need to check them.
3. Instand Noodle Line Output: High production efficiency can help manufacturers get more orders, so choose equipment with a high degree of automation and check its output.
4. Instand Noodle Equipment integrity: Check that all equipment in the instant noodle line is in good condition to prevent malfunctioning problems.
15.Industries using Instant Noodles Production Line
Instant Noodles Production Line is mainly used in the food processing industry to produce many types of instant food, including fried instant noodles, non-fried instant noodles, bulk instant noodles, and flavored instant noodles, etc.
Nowadays, various non-fried healthy instant noodles are popular among consumers, and the market demand is getting higher and higher.
16. Why did you choose Shandong Loyal Industrial Co., Ltd. for the instant noodle production line?
The instant noodle equipment developed and produced by Shandong Loyal Industrial Co., Ltd. can process various types of instant noodles. The length and width of the noodles can be adjusted. The fried instant noodles and non-fried instant noodles produced are of very high quality. The color, fragrance, and taste are complete.
Loyal instant noodle production line is fully automated, with high production efficiency, compact structure, small footprint, low price, and low investment cost. In addition, we can also provide customized services to help you customize the most suitable instant noodle equipment to meet all your needs.
Our Instant noodle line service level is at the forefront of similar enterprises. We will provide you with comprehensive services, both before and after-sales.
Nowadays, instant noodles are the most popular type of instant food with huge market potential.
If you want to expand your market with a higher level of the instant noodle production process, welcome to contact us, and we will provide you with the most cost-effective instant noodle equipment!