Shandong Loyal Industrial Co.,Ltd. CO., LTD. is a professional supplier of food machinery manufacturing. With many years of experience in food machinery manufacturing, we have been conducting continuous exploration in food machinery manufacturing, and everyone in the company is working hard to develop and produce advanced and high-performance equipment.
Our corn flake production line is developed and manufactured based on the combination of previous experience, listening to customers' opinions, and analyzing the market form, which is the result of our team's careful design and joint efforts. As soon as the line was launched, it was well-received by our customers and was well supported and trusted by them.
At present, the production line gets excellent sales effect, not only has a broad market in China, but also popular in foreign countries, and has been sold to Brazil, Britain, Myanmar, Australia, Pakistan, and many other countries, and gets an excellent response.
As a common food in people's daily lives, corn flakes are very popular, nutritious, and delicious. Consumers also use this as regular food, and its development prospects are very broad. Therefore, the corn flakes production line is a very good choice for investment in this area.
Shandong Loyal Industrial Co.,Ltd. CO., LTD.'s corn flakes production line is the latest development and manufacturing, abandoning the shortcomings of the previous equipment. There are many new superior performances, high quality, high efficiency, cost-saving and can bring you high economic benefits.
Corn flakes production process.
Raw material → screening → wetting → peeling, deembryo → crushing → extrusion maturation → cooling → pressing → baking → spraying → micro-baking → cooling → packaging.
The raw material of corn flakes must be dehulled and degerminated corn. In order to achieve uniform bubbles in the later stage, the corn is crushed into fine particles of about 60 mesh. The powder enters the modulator and is premixed with steam, and then enters the extruder for maturation and granulation.
After cooling, the particles enter the new tablet press. The tablet press adopts a water-cooled constant temperature so that the particles enter the tablet press to avoid the adhesion effect effectively. The patented multi-stage tableting technology makes the flakes more uniform and uniform in thickness.
After the flakes into the high-temperature airflow puffing furnace, in 300 ℃ - 320 ℃ high-temperature airflow furnace, about two minutes to fully puffed, the surface bubble uniform, the color formed an attractive golden yellow.
In order to make a variety of flavors of corn flakes, the spraying process is to spray different flavors of materials evenly on the surface of the puffed corn flakes, on the formation of different flavors of corn flakes, and then into the microwave oven, on the one hand, sterilization, on the other hand, drying the surface coating.
Finally, enter the packaging stage, after the completion of packaging, into the major supermarkets, and then be purchased by consumers.
The corn flakes production line of Shandong Loyal Industrial Co.,Ltd. CO., LTD. is developed and designed with the latest technology, which is more time-saving and production space-saving than the previous method of steaming, which greatly reduces the working time and improves the working efficiency.
The products processed by this production line have uniform particles, very beautiful products, highly consistent maturation. The food produced is nutritionally balanced, healthy, and safe, which can meet the needs of consumers, and people are very relieved to eat it, which is beneficial to health.
If you buy our corn flakes production line , we can also provide you with a complete set of related equipment to save you more costs, to bring you the maximum economic benefits, so that you can reap the best benefits in this area, the development of better and better.
Price is perhaps the issue you want to know, in this regard, you can rest assured that the price we offer will definitely make you satisfied, the same quality than price, the same price than quality, we will not only provide you with high-performance equipment, but also give you the most favorable price, to ensure that you can not lose money, but can not be fooled.
We enjoy a high reputation at home and abroad. We have received a high degree of trust and support from our customers, so you can certainly trust us unconditionally, whether product quality, service, or other aspects are guaranteed.
If you buy our equipment, we will provide the best quality service, pre-sale, sale, and after-sale are very much in place. In addition, there are a series of technical services, commissioning services, installation services, etc. We all take customer satisfaction as the pursuit, and all the work is to make you satisfied, to ensure that you do not have any worries.
If you require this, then do not hesitate to trust us and choose us, you will be happy with your choice at this time, and we look forward to working with you to achieve win-win cooperation.
Corn flakes production line : a complete buying guide
I believe you must have eaten corn flakess. The development of the corn flakess market is getting broader and broader. Do you have the idea of engaging in this industry to get profit from it? Or maybe you are a corn flakes processing plant and need a corn flakes production line . If you are, take a look at the following content. This guide will introduce the cornflakes and its production process for you in detail.
1. Corn flakes and their development prospects.
Corn flakes are the most common cereal snack food in the world. It is a kind of corn flour as the main raw material, added with sugar, various vitamins, and minerals. After adding a certain amount of water, it is fully kneaded, steamed, cooked, formed, pressed, and baked to produce a proper sheet. The corn flakes currently produced in China are light corn flakes, sweet corn flakes, and salted corn flakes.
As a daily food in life, corn flakes are suitable for all ages, popular with consumers, and its development prospects are very broad. Especially with the improvement of people's consumption level, the demand for cornflakes increased, in the production of cornflakes process also put forward higher requirements.
2、Introduction of cornflake production line:
Cornflakes, which are nutritious and convenient food, are produced by the corn flakes production line . A prominent feature of cornflakes is rich in complex carbohydrates and dietary fiber, such as vitamins and minerals. It can add cocoa and sugar, such as honey and maltose, and can be eaten directly after mixing with coffee, milk, yogurt, and other functional beverages or as a sweet and crunchy snack.
The breakfast corn flakes production line is a fully automatic production line developed and produced by combining advanced European technology. The production line takes corn, wheat, oats, and other cereals as raw materials. Through the twin-screw extruder to achieve steaming, cooking, granulation, and then through the process of tableting, baking, spraying, etc., the original, sweet, and salty crispy instant breakfast corn flakes can be made. The production line can also produce various shapes of breakfast cereals.
3、Benefits of Corn Flakes Production Line:
(1) Adopt turbine and worm gear to adjust the gap of the pressure roller. The adjustment effect is accurate and balanced.
(2) High hardness of alloy plating on the surface of the pressure roller, which greatly improves the service life.
(3) Equipped with adjustable scraper and roller oiling system to prevent the product from sticking to the roller.
(4) The tablet press can supply cold water and has a water cooling tube to prevent the press roll from overheating and affecting the product characteristics.
(5) High-temperature oven (can be called through oven) inlet and outlet shields adopt openable structure, easy to maintain and clean.
(6) The box body adopts a double-layer aluminum silicate insulation board, and the pipeline adopts an aluminum silicate insulation layer.
(7) The group of hot fans will blow high-temperature hot air from the material up and down to the material, baking evenly. Each group of hot fans have an independent air outlet and return air duct, higher thermal efficiency.
4、Limitation of Corn Flakes Production Line
Any equipment is not perfect. Since there are advantages, there will certainly be some shortcomings. Although the corn flakes production machine has been mainly improved, some aspects still need to be improved. For example, the production process will produce some energy waste or waste of raw materials, which will increase the cost.
In addition, with the improvement of people's consumption level, higher requirements have been put forward on the quality of corn flakes. Therefore, the corn flakes production line should also be improved to ensure that the corn flakes produced meet the food hygiene and safety standards and be more rationalized. So that different types of food can be produced to meet the different needs of consumers.
5、How Corn Flakes Production Line Works
After years of production and practice, the production process of corn flakes has been greatly improved, and the degree of automation is getting higher and higher. The advanced industrialized equipment and assembly line have formed the following modern corn flakes production process.
Mixing ingredients → twin-screw extrusion maturation → cutting and forming → pre-drying → pressing → high-temperature baking → corn flakes
(1) Ingredients: The ingredients of corn flakes are very important. The seasoning must ensure a good taste, especially the requirements for corn raw materials. It is directly related to the ability to make high-quality corn flakes products and the ratio and content of various nutrients.
(2) Extrusion maturation molding: The extrusion maturation molding process of corn flakes is the key to producing high-quality corn flakes. The craft corn of corn flakes must be fully matured without any puffing. Only in this way can we make corn flakes that are dense, hard, and crisp, with outstanding flavor.
(3) cutting: the twin-screw extruder extrusion after maturation of the material cut into uniformly sized granular material, the material is translucent.
(4) pre-drying: cut molding materials into the dryer for pre-drying. The surface is dried to form a certain tension and no longer stick to each other, which is conducive to the smooth conduct of the pressed tablets.
(5) pressing: the pressing process is also the key to the production of corn flakes. The requirements of the tablet press are very high. The surface of the roll must have a high degree of finish. The roll must be constant temperature.
(6) High-temperature roasting: whether the corn flakes products have a hard and crisp, dense structure, outstanding corn-specific flavor, the roasting process is critical.
(7) After roasting, the corn flakes are cooled to corn flakes products. There are also a lot of corn flakes for post-process processing, sugar or chocolate coating, mostly according to market demand to determine.
6、Parts of Corn Flakes Production Line
(1) Mixer: Mix cornflour or corn residue with nutritional additives and a certain proportion of water.
(2) Feeder: the mix of raw materials to the puffing machine feed hopper.
(3) puffing machine: the raw materials in the feed hopper into the extrusion system to produce small spherical particles.
(4) Vibrating sieve: disperse the particles to avoid overlapping and pressing together after entering the tablet press
(5) Wind feeder: conveys the granules into the tablet press.
(6) Tablet press: press the small spherical particles into thin slices, that is, corn flakes.
(7) Wind feeder: conveys the corn flakess into the oven.
(8) Multi-layer oven: The ovens are mostly electric ovens, the temperature is between 0-200 degrees through the control cabinet self-adjustment, the inside is a stainless steel double-layer mesh bag, the baking time can be adjusted according to the speed to remove moisture.
(9) Seasoning line: there are octagonal cylinder, cylinder, lifting single drum, double drum seasoning line, according to the output, product nature configuration, and another spray oil, spray sugar, coating equipment.
(10) Packing machine: convey the finished baked particles to the crushing unit.
7、Support Equipment to buy with Corn Flakes Production Line
Basically, our corn flakes production line can realize the production of corn flakes. But the advantages also need to buy some supporting equipment, related supporting equipment we will provide according to the different needs of customers, to help you better complete the processing of products.
8、How to Verify Quality of Corn Flakes Production Line
You need to pay close attention to the quality standards, check whether the ISO, CE, BV certification, which determines whether the quality of food machinery is reliable, the length of service life, the health and safety of the food produced. The current Good Manufacturing Practices (cGMP) will ensure that your machine meets the current product specifications.
9、Corn Flakes Production Line Validation Documents
After the validation of the equipment, there will be some machine validation documents, such as IQ certification documents, OQ validation documents, FAT files, etc. These documents have their own use. If these are available, it means that the equipment is very secure and reliable quality, you can rest assured that the purchase.
10、Industries using Corn Flakes Production Line
corn flakes production line is mainly used in the food processing industry, and it can make corn flakes, but also other cereals, breakfast cereals, etc. By adjusting the molds in the filling, you can make snacks in various shapes, such as balls, cubes, sticks, rings, stars, wheels, flowers, hearts, etc. There are many varieties, flexible configurations, and a wide range of raw materials.
11、Types of Corn Flakes Production Line in the Market
Due to the different needs of customers, there are many kinds of corn flakes production line in the market, such as semi-automatic, automatic, small, medium, and large, etc. The production line can also be customized according to customers' needs, which will always meet the needs of customers.
12、How much Corn Flakes Production Line Cost
There are many factors affecting the price. The type, performance and cost of corn flakes production line are different. The price also has some differences; generally speaking, it ranges from tens of thousands to hundreds of thousands. If you buy our equipment, we will provide you with the most favorable and reasonable price. The more you buy, the higher the discount.
13、Corn Flakes Production Line Maintenance Process
Any equipment should pay attention to its daily care and maintenance. In the use of corn flakes production line , the first should pay attention to its daily cleaning, do a good job in this regard. Before use, to check whether the equipment parts are normal, to ensure that in the use of the process will not appear damage to the phenomenon so that the work goes smoothly.
In the process of use, we should pay attention to the observation of the working condition of the various parts of the equipment to avoid the emergence of problems such as damage to the machine, wear and tear of the parts, and poor product quality. After use, you should add lubricant to the machine on time. Regular maintenance and proper maintenance can effectively reduce the cost of maintenance later to extend the machine's service life.
14、How to Troubleshoot Corn Flakes Production Line
corn flakes production line in the use of some failures may occur, for the emergence of some problems, can be handled through the following aspects.
(1) To make the relevant equipment management system according to the specific equipment performance, which is made by the equipment power department and issued to the workshop for implementation, so that the equipment management has rules to follow.
(2) The equipment documentation record form is made by the equipment department. The operation is recorded by the workshop lead shift leader, including point inspection records, monthly inspection records, quarterly inspection records, and other forms.
(3) Strengthen supervision, the equipment department and the production department set up inspection teams to conduct inspections on the workshop from time to time every day.
(4) According to the details of each equipment manual, the equipment will be maintained and cleaned on time to ensure the maximum utilization of the equipment.
(5) The production department and the equipment department will make the relevant equipment inspection manual and send it to the workshop shift leader, who will be responsible for observing and implementing it to increase the staff's awareness of equipment maintenance.
15、Future of Corn Flakes Production Line
Corn flakes have a long storage time and are easy to carry. They can be eaten directly or processed into other foods. They are prevalent and have a broad market for development. As the equipment for making corn flakes, the corn flakes production line also has a broad prospect for development.
Under the impetus of science and technology, the corn flakes production line has been greatly improved to overcome the shortcomings of the previous processing methods and has more superior performance to produce higher quality products. It is an excellent choice to invest in this area, which is a new development opportunity and will definitely have a broader market in the future.
16、About Shandong Loyal Industrial Co.,Ltd. CO.
Shandong Loyal Industrial Co.,Ltd. CO., LTD. is a professional food machinery manufacturer and has many years of manufacturing experience. The machines we produce have won the support and trust of our customers, and the equipment is all very reliable, with superior performance and various types to meet the different needs of our customers.
With the development of our company, our products have been exported to more than eighty countries such as the USA, Poland, Canada, Mexico, and Brazil. We always try our best to meet the potential needs of our customers. The trend of economic globalization is developing with an irresistible force, and our company is willing to cooperate sincerely with enterprises worldwide to achieve a win-win situation.
17、Equipment quality control.
(1) Pre-equipment design control
The technicians make reasonable design according to the actual conditions and requirements of the customer's plant, power, location, etc., combined with the equipment test situation.
(2) spare parts purchase standard
Parts suppliers, strict screening of the supply-side products, the purchase of the same industry manufacturers. On the premise of ensuring quality, reducing equipment manufacturing costs, allowing customers to purchase truly cost-effective equipment. For outsourcing parts of the same variety, we will ensure that the three suppliers are truly able to purchase by the fittest.
(3) Production control
After receiving the order, the sales department submits it to the technical department, and the technical department produces the CAD drawings corresponding to the equipment according to the order details. According to the CAD drawings and technical documents, the production department arranges related parts to purchase production and processing.
(1) To provide you with consultation on the market, equipment, process, raw and auxiliary materials, packaging, etc.
(2) Assist you in equipment selection, process flow design, plant optimization layout, if necessary, can come to your home.
(3) According to your product, you can design a compensation plan for the change of raw materials, carry out on-site demonstrations, and provide various basic formulas.
(4) We can carry out special design and manufacturing, and application tests according to your needs and provide targeted training.
(5) Design reasonable packaging and transportation plan for you, send technical personnel to your home for installation and commissioning, and train personnel.
If you need to buy a corn flakes production line or have other needs, please contact us. We hope our products and services can help you achieve your personal career goals, and we would like to use our sincerity and enthusiasm to become your long-term partner and soulmate. Welcome to visit our factory!