Cereal bar production line can process and produce various types of food, with a wide application range and high production efficiency, which can provide great help for most manufacturers. Nowadays, grain bar has become a popular food among consumers and has very strong development potential.
Suppose you want to have better development in this industry. We will provide you with perfect service and high-quality cereal bar production line to help you stand out in the market.
Shandong Loyal Intelligent Machine Co., Ltd., is a well-known food machinery manufacturer. With a very rich development history, master the most advanced production technology of food machinery. The cereal bar production line produced has been exported to Singapore, Canada, Brazil, India, Russia, and other countries and regions, making outstanding contributions to the development of the local food processing industry.
As a leading food machinery manufacturer in the industry, Shandong Loyal Industrial Co.,Ltd. is fully aware of the heavy responsibility it shoulders. In order to promote the development of the industry and set an example for the majority of manufacturers, we have always insisted on innovation for many years, and only innovation is the driving force of technological progress.
The engineers of Shandong Loyal Industrial Co.,Ltd. are all from well-known universities at home and abroad and have rich R&D experience. They have summarized advanced technologies at home and abroad, and carried out reforms and innovations. The cereal bar production line produced caused a sensation as soon as it was launched, and received a very high evaluation in the industry.
Cereal bar production line can process and produce various types of food, with a wide application range and high production efficiency, which can provide great help for most manufacturers. Nowadays, grain bar has become a popular food among consumers and has very strong development potential. Suppose you want to have better development in this industry. We will provide you with perfect service and high-quality cereal bar production line to help you stand out in the market.
Cereal bar production line
The basic production process of the cereal bar production line: Sugar boiling - adhesive boiling - mixing and stirring - molding and pressing - baking - cutting - cooling - coating decoration - cooling - packaging.
First, the grains, nuts, and other raw materials need to be pretreated before processing and production, and these raw materials can be further used only after pretreatment. The first step of production is to boil sugar, put all kinds of sugar into the sugar pot for boiling, and then make the binder for the cereal bar.
The binder of the grain bar is made of syrup, edible glue, grease, etc. The specific method is to stir the syrup and sugar in the heaters continuously. Dissolve and boil the sugar and boil, then add vegetable oil, refinement milk, and other raw materials to continue. The adhesive is finally formed.
After that, pretreated nuts, dried fruits, candies, chocolate, and other raw materials are added to mix them evenly. And then, the mixture is transported into the mold. The adhesive is injected and then sent to the roller press to compress the raw materials into a compact sheet.
The extruded products are transported into the oven for baking and shaping and then cut immediately to prevent the cereal bars from hardening and being fragile after cooling, which affects the cutting. The cereal bars are then transported into the cooling line for cooling to extend the shelf life.
For grain bars that require coatings, the coating can be carried out after cutting, and raw materials such as melted chocolate, butter, etc., and then inject into the mold, and then put the grain bar before solidification so that it is in grain. The bar formation is formed, and then the finished product can be obtained by cooling.
Shandong Loyal Industrial Co.,Ltd. is a professional food machinery manufacturer with rich experience in R&D and production. The cereal bar production line is developed through many innovations and has the most advanced production process in the modern food processing industry. The cereal bar is always in the leading position in the industry and is very popular among consumers. The cereal bars are always in the leading position in the industry and are very popular among consumers.
The cereal bar production line is a combination of several machines, and the entire line is made of food-grade stainless steel and internationally renowned brand components. It uses a frequency control and a PLC control system, which can achieve a high degree of automation with very high production efficiency and quality. Cereal bar production line can produce many different types of food, such as protein bars, energy bars, meal replacement bars, etc., with strong practicality.
The cereal bar production line has a very high-cost performance. In addition to reliable quality, sturdiness, and durability, the equipment also has a very low price. Not only is the investment cost low, but the operating cost and maintenance cost is also very low. Manufacturers can get the highest return with the lowest investment with less waste in the production process, less damage, and longer service life.
In addition, Shandong Loyal Industrial Co.,Ltd. can also provide customized services, no matter what your needs, just contact us, our engineers will solve for you one by one. You can customize the whole cereal bar production line or individual equipment. To provide you with convenience is our mission.
We can provide our customers with perfect after-sales service, including sending our engineers to your area to guide installation and use, after-sales maintenance, guidance on factory layout and providing cookie recipes, etc. We can provide you with whatever you need.
During the years of development, Shandong Loyal Industrial Co.,Ltd. has insisted on innovation and made outstanding contributions to the progress of the food processing industry. We invest a lot of money in research and development every year and employ professional engineers for research and development. To date, we have received several innovative awards, bringing vitality and direction to the development of the industry.
Nowadays, cereal bars as a new type of food have been recognized by more and more consumers, who believe that cereal bars can bring a healthier lifestyle, so the market demand is getting higher and higher. Likewise, the competition in the market is also getting fiercer and fiercer.
Manufacturers can only further improve their production process to get a broader development market. Our cereal bar production line can provide very great help for the majority of manufacturers. If you need, welcome to contact us, we will provide you with the best quality cereal bar production line and the perfect service to make your processing smoother.
Cereal bar production line: a complete buying guide.
The cereal bar market has huge potential. Do you also think the industry is profitable? If you want to enter this industry, cereal bar production line will help you the most.
The following questions about cereal bars and cereal bar production line are answered in detail.
1. What are the ingredients used in the production of cereal bars?
The recipe for a cereal bar usually consists of cereals, nuts, fats, and binders. Cereals usually account for 10% to 40%, mainly oats, puffed rice, and add some wheat, barley, corn, buckwheat, barley, and other grains. Nuts are mainly walnuts, peanuts, bataan wood, cashews, hazelnuts, etc., and the amount added generally accounts for 10% to 30% of the total. Fats and oils are mainly cream, margarine, and so on. The amount added is generally 10% to 15%, and the main components are sugar syrup, maltodextrin, starch paste, edible glue, condensed milk, etc. The amount added is about 30% to 40%.
2. Are cereal bars healthy?
Although the slogan of many cereal bars on the market now is "healthy and low-fat," it seems that this is not the case. Cereal bars will add a lot of sugar during the production process, which makes the sugar content seriously exceed the standard, bringing a very big health risk to consumers' health. The risk of blood lipids and cardiovascular and cerebrovascular diseases.
For people who want to use cereal bars as a meal replacement, it is recommended to buy cereal bars with lower sugar content so that they do not cause any health hazards and lead a healthier lifestyle.
3. What is the future of cereal bars?
Cereal bars are a prevalent casual food and breakfast, with a large consumer market. As the public's pursuit of a healthy diet continues to improve, in the future, high-fiber, low-fat cereal bars will be more in line with market demand, with richer ingredients and flavors, and more comprehensive nutrition.
4.Support equipment to buy with Cereal Bar Production Line
The cereal bar production line is prevalent food machinery in the modern food processing industry, providing consumers with very rich cereal bar products. The production line is composed of multiple equipments. In order to make the equipment run more smoothly, you should purchase some related supporting equipment for use, including feeders, elevators, conveyors, etc., which will constitute a more complete cereal bar production line.
5. Cereal Bar Production Line Validation Documents
Quality cereal bar production line will obtain many international certification documents, such as ISO9001 certification, CE certification, FDA certification, etc. Cereal bar production line that have obtained these international certifications mean that they have passed the inspections of multiple departments. They have outstanding advantages in terms of safety, quality, and hygiene, and manufacturers can use them with confidence.
6.Benefits of Cereal Bar Production Line
1. The cereal bar production line is controlled by a microcomputer, which can automatically adjust the product size and is easy to use.
2. The fully automatic production method can realize continuous automatic feeding, leveling, and cutting process, with high output and high efficiency.
3. The whole cereal bar production line only needs 1-2 people to complete the production, with low labor costs.
4. The cereal bar production line is simple to operate and easy to get started.
5. Suitable for various cereals, miscellaneous food production, such as nutritional cereal bars, miscellaneous food, etc., a wide range of uses.
6. Made of food-grade stainless steel, long service life, not easy to damage, low maintenance costs.
7.Parts of Cereal Bar Production Line
The cereal bar production line consists of various equipment combinations, which manufacturers can match according to their needs to make the most suitable production line for their production needs. The basic equipment of this line includes the following.
1. Sugar boiling pot: boiling syrup, the most basic equipment, is the basis for the production of cereal bars.
2. Pressing machine: It can press the mixed raw materials. The quality of pressing is crucial, and a hard and crispy state is the highest quality standard.
3. Drying machine: It can dry the produced cereal bar quickly. The dried cereal bar has a richer taste, more prominent flavor, and longer shelf life.
4. Coating line: The cereal bar can be further seasoned.
5. Cooling conveyor: Suitable for transporting products processed from the dryer, which allows the cereal bars to cool down quickly.
8.Industries using Cereal Bar Production Line
The cereal bar production line occupies a relatively important position in the food processing industry and reflects modern technological progress. The cereal bar production line is widely used in the snack food industry and the candy industry, mainly for producing energy bars, cereal bars, oat bars, mixed grain bars, protein bars, fruit bars, nougat, etc.
9.Limitation of Cereal Bar Production Line
Although the cereal bar production line is fully automated and has a very hesitant performance, there are still major limitations. For fully automated cereal bar production line, more capital is required, while semi-automatic cereal bar production line are much less efficient. Secondly, the cereal bar production line are limited in the types of food they can produce, which cannot meet the needs of manufacturers to develop new products, and innovation is something that every food machinery manufacturer should always think about.
10.Future of Cereal Bar Production Line
It is precisely because of the continuous increase in consumer demand and the continuous advancement of technology that it is driving the further development of cereal bar production line. The cereal bar is a prevalent food, and the future development trend of the cereal bar production line must be in line with the development direction of the general environment, and intelligence must be a major trend.
Shandong Loyal Industrial Co.,Ltd. insists on innovation and strives to provide the most advanced cereal bar production line for most manufacturers so that more partners who trust us can gain greater competitiveness.
11.How Cereal Bar Production Line Works
The cereal bar production line works with several basic processes of ingredient supply, boiling sugar, mixing, molding, cooling, cutting, coating, and packaging.
The sugar is boiled in a sugar boiler, mixed in a mixer, formed in a press, cut by a roller press, coated by a coating machine, and packaged by a packaging machine.
Each of these machines has an essential function, and together they make a complete production line, which is the only way to produce higher quality cereal bars.
12.How much Cereal Bar Production Line Cost
Cereal bar production line is ideal for producing cereal bars, protein bars, and other foods that make a significant contribution to the food industry. But the price varies from machine to machine depending on the performance of the equipment. The price of an automatic cereal bar production line is higher than that of a semi-automatic cereal bar production line. Generally speaking, the price of the production line is between US$2,000 and US$8,000.
When choosing a cereal bar production line, you should not just look at the price. A higher-priced machine is definitely better than a lower-priced machine, but it does not necessarily suit your production needs. It would be best if you decided according to your production needs, and only the best cereal bar production line for you is the one that suits you and has the best cost performance.
Shandong Loyal Industrial Co.,Ltd. can promise you that although the price of our cereal bar production line is not the lowest, the cost performance is definitely the highest, the quality of our cereal bar production line is always far ahead of the same price.
13.Types of Cereal Bar Production Line in the Market
The cereal bar production line is the best equipment for producing cereal bars, which is in high demand and is used by many manufacturers. If you want to buy such a cereal bar production line, it is important to buy it according to your production needs. Because there are many types of this equipment, the common ones are the chocolate bar production line, protein bar production line, cereal bar production line, and candy bar production line.
14.How to Troubleshoot Cereal Bar Production Line
During long-term use, the cereal bar production linewill experience a certain amount of wear and loss, and various failures will occur. The following are some of the common troubleshooting methods for cereal bar production line.
1. Check all power, gas, and hydraulic sources of the cereal bar production line: Problems with these parts can lead to failures of the cereal bar production line equipment, such as failure of the workshop power supply, low power supply, burnt out insurance, poor contact with the power plug, etc.
2. Check whether the sensor position of the cereal bar production line is offset: sensor failure, sensitivity failure, etc. need to check this part.
3. Check the cereal bar production line's relay, flow control valve, and pressure control valve: the relay is the same as the magnetic induction sensor, and the ground adhesion will occur after long-term use so that the electrical circuit cannot be guaranteed needs to be replaced. These devices, like sensors, are parts that require routine maintenance in cereal bar production line.
4. Check electrical, pneumatic, and hydraulic circuit connections: If none of the above three steps reveal any problems, then check all circuits. Look for broken wires in the circuits, check for damaging creases in the pneumatic tubing, and check for blockages in the hydraulic oil lines.
5. Check the controller of the cereal bar production line: If none of the above parts show any problems, then the fault may be in the controller.
15. Cereal Bar Production Line Maintenance Process
The cereal bar production line needs reasonable maintenance in the process of use. Only then can we prolong the use time and reduce the maintenance cost.
1. The electric circuit, air circuit, oil circuit, and mechanical transmission parts should be inspected and cleaned in time.
2. The key parts of the cereal bar production line should be spot-checked, and the dissimilarities should be recorded. Minor problems should be dealt with promptly, and significant issues should be prepared for replacement parts, never delayed. And long delays will lead to greater damage to the cereal bar production line, thus increasing maintenance costs.
3. Unify the whole line of downtime maintenance, make a good plan for wearing parts, and replace wearing parts in advance to prevent problems before they occur.
16.How to Verify Quality of Cereal Bar Production Line
The quality of the cereal bar production line will directly affect the input cost of the manufacturer. Using quality equipment is what every manufacturer is looking for. To verify the quality of the cereal bar equipment, the manufacturer can verify the manufacturing material, the degree of automation, the certification obtained, and the equipment's output.
17.Why choose Shandong Loyal Industrial Co.,Ltd. for the cereal bar production line?
Shandong Loyal Industrial Co.,Ltd. is a well-known food machinery manufacturer in the industry, with rich experience in R&D and production. A variety of food machinery produced is at the world's leading level, helping many well-known companies to improve their market competitiveness.
Our cereal bar production lines are high quality and fully automated but at a very low price. It can produce a wide range of different types of food products, including cereal bars, protein bars, and candy bars. We can also provide customized services and perfect after-sales service for manufacturers to benefit from it.
Nowadays, cereal bars have become a popular new snack food with great market potential and rich profits. If you are looking for cereal bar production line that can help you improve the quality and efficiency of production, welcome to contact us, we will provide you with a full range of services, looking forward to your arrival!