Cereal Bar Production Line

Cereal Bar Production Line Detail Introduction

A cereal bar machine is a type of food processing equipment that combines various ingredients like grains, nuts, fruits, and sweeteners to produce cereal bars in diverse shapes and sizes. This machine typically encompasses several components, including a mixing unit, a pressing roller, a cooling conveyor, and a cutting system. The integration of these components allows for a seamless production line, from mixing ingredients to packaging finished cereal bars.

The versatility of the machine also stands out, as it can handle a wide range of ingredients and incorporate various additives, such as vitamins and minerals, to enhance the nutritional value of the bars. Furthermore, modern cereal bar machines are designed with flexibility in mind, allowing manufacturers to easily switch between recipes and bar shapes to meet changing consumer demands.

As a leading cereal bar production line manufacturer in the industry, we are fully aware of the significant responsibilities energy bar production line’ve been carrying in cereal bar manufacturing process.
To promote the development of the protein cereal bar industry and become a role modle for the majority of cereal bar line manufacturers, we have always been energy bar manufacturing equipment concentraring on innovation over the years that is innovation is the driving force of cereal bar proccess technological progress.   
  The automatic energy bar manufacturing equipment is mainly used for the food processing and molding produced in medium and large scale food industry, such as satsuma, rice bar, sesame snack candy bar, peanut candy bar, sunflower seeds candy bar, cereal bar, and other molding and cutting.

Cereal Bar Mixer — screw conveyer— Twin-screw extruder —Sifter—Air conveyer —Flaking machine —Air conveyer — Multi-layer oven — Hoister — High Temperature Roaster Oven —Melting sugar machine —Sprayer sugar—Hoister —Roller — Air compressor— Hoister — Multi-layer oven— Cooling machine
 

Our cereal bar manufacturing process engineers are from China Agricultural University, who are deeply experienced in snack bar production line research and development. 
They are susceptible of practicing the advanced cereal bar manufacturing process technologies, based on their capabilities they made reformation and innovation. 
The production of cereal bar making machine has caused a lot of sensation upon its release. 
It has gained a very high evaluation in energy bar making machine industry.
The energy bar manufacturing equipment can be processed to produce various types of such as satsuma,  rice bar,  sesame snack candy bar, peanut candy bar, sunflower seeds candy bar, cereal bar. 
This equipment has the characteristics of a wide applicable range and high production efficiency, which is helpful for manufacturers. Nowadays, protein cereal bars have become a very popular food for consumers, with very strong development potential. 
If you want to have better development in cereal bar making industry, we will provide you with perfect service and excellent energy bar manufacturing equipment to help you stand out from the satsuma,  rice bar,  sesame snack candy bar, peanut candy bar, sunflower seeds candy market.

Flowchart Of Complete Cereal Bars Production Process

Protein bar production line is also called cereal bar production line.
The basic production process of the cereal bar production line : boiling sugar -- adhesive boiling -- mixing and stirring -- mold pressing -- baking -- partition -- cooling -- adding coating decoration -- cooling -- packaging.
The protein bar production line is suitable for the production of viscous snack foods, such as protein bars, nutritional cereal bars, energy bars, nut bars, nougat milk, nougat sachima, etc. 
Loyal's new generation protein bar production line has the advantages of simple operation, convenient use, large production volume, good cutting and forming, and the length can be adjusted arbitrarily.

The Loyal protein bar production line is equipped with a high degree of automation, reasonable machine structure, and convenient operation and maintenance. It is an ideal equipment for food manufacturers to produce protein bars, nutritional cereal bars, nougat, etc., especially for foods with high viscosity.

First, grains, nuts and other raw materials need to be preprocessed before processing and production. 
Only after this can they be used further. The first step in production is to boil sugar, which is done by putting various sugars into a boiling pot. And then make the adhesive of the cereal bars.

The adhesive of the cereal bar is made by mixing syrup, edible glue, grease, etc. . 
The concrete method is to add the syrup and sugar into the heating kettle, stir continuously, dissolve the sugar and boil it, then add vegetable oil, condensed milk and other raw materials to continue to boil, and eventually forms the adhesive.

The nuts, dried fruit, candy and chocolate are then mixed. 
Then the mixture is fed into a mold. An adhesive is poured into a roller press. And the material is pressed into a compact sheet.

The extruded product is conveyed into the oven for baking and setting. 
Then immediately cut to prevent the cereal bars from hardening and fragmenting as they cool. The cereal bars are then conveyed into the cooling line for cooling to extend shelf life.

For cereal bars that need to be coated, they can be coated after cutting. 
Mix melted chocolate, butter and other ingredients with yogurt and condensed milk, then inject them into the mold. Then put the cereal bars in before solidification to form a coating on the surface of the cereal bars. Thus, the finished product can be obtained by cooling and demolding.

Automatic Cereal Bar Production Line - - More Instructions About Complete Nutrition Bar Production Line
The Loyal is a professional Automatic Cereal Bar Production Line manufacturer with rich experience in Cereal Bar / Granola Bar Production Line research and development. 
The cereal bar Granola bar production line produced is developed after many innovations. Loyal has the most advanced cereal bar manufacturing process in the modern food processing industry. The cereal bars produced are always in the leading position in the industry and loved by consumers.
The cereal bar production line is a combination of several machines. 
Loyal has a number of national patents on energy bar production process and energy bar production line design and development.
Such as Loyal cereal bar cutting machine and cereal bar forming machine. Continuous feeding, consisting of automatic flattening, automatic horizontal cutting, automatic vertical cutting;
these energy bar manufacturing equipment automatic leveling, leveling density is moderate, uniform thickness; frequency conversion adjustment, accurate cutting size, good squareness of molding; continuous production of the whole machine, no manual connection in the middle, realizing the truly automatic and intelligent operation of the nutrition bar production line.

The material of the energy bar production line is made of food-grade stainless steel and its components are from famous international brands. It uses frequency conversion and PLC control system, which can achieve a high degree of automatic production. 
It has high production efficiency and production quality. 
Cereal bar energy bar manufacturing equipment can produce different types of food, such as protein bars, energy bars, meal replacement bars, etc.. It has very strong practicality in energy bars process.

The automatic protein bar extruder has a very high-cost performance. In addition to reliable quality, durable, smooth operation, the equipment also has a very low price. 
Not only the investment costs are low, operating costs and maintenance costs are also very low. 
With more features such as, less waste in the production process, not easy to damage, and long service life, the nutrition bar manufacturers can get the highest return with the lowest investment.
Loyal can also provide our clients with customized automatic protein bar extruder services. 
Feel free to contact us with all sorts of needs you potentially have protein bar extruder machine. 
Our cereal bar manufacturing process engineers will solve the problems for you one by one. 
You can customize either the whole automatic nutrition bar production line or individual automatic protein bar extruder equipment. 
Our mission is to provide convenience for each and every energy bar extruder client of ours.

Whenever you need complete nutrition bar production line, we provide perfect nutrition bar making machine after-sales service, including sending engineers to your place with guidence of protein bar extruder machine installation and usesage, protein bar production line after-sales maintenance, guiding granola bar production line factory layout and providing nutrition cereal bar recipes etc.

During the years of development, we have persisted in breakfast cereal making machine and cereal bar manufacturing process innovation and made outstanding contributions to the progress of the energy bar processing industry. 
Loyal have invested greatly in energy bar manufacturing equipment (cereal bar cutting machine and cereal bar forming machine  )research and development every year and a team of professional cereal bar manufacturing process engineers . We have won several innovative granola bar forming machine awards, bringing vitality and direction to the development of the nutrition bar industry.
Loyal protein bar machine is small sized and easy operation,very suitbale for beginning nutrition bar business.

To persure a broader market, energy bar manufacturers are i need of enhancing their production process. 
Our energy cereal bar manufacturing equipment can provide very great help. Don’t hesitate to contact us whenever you are in need. 
We will provide you with the best quality cereal bar making machine and the most perfect cereal bar manufacturing process service, so that your energy protein cereal bar production processing will be more smooth.

Loyal automatic protein bar extruder mission is to empower their clients’ brands so that their clients are able to bring their nutrition granola bar to market fast.
Loyal will create a nutrition cereal granola bar formula that meets all of the  criteria for a professional market launch, utilizing the most leading-edge processes innovated by nutrition cereal granola bar scientists.

Cereal Bar Production Line: A Complete Buying Guide.

For energy bar manufacturers, it is more important to choose the right size energy protein bar production line than to choose the most powerful production line. The right protein bar extruder machine for you is often the most important.
If you work long hours, you will get tired, which will reduce your productivity.
So, as an energy bar process professional, you may want to carefully choose from a variety of energy bar lines depending on the volume of production you are doing.
The cereal bar market has a very large potential. Do you also think that the industry is profitable? If you want to enter this nutrition bar industry, automatic protein bar extruders will help you the most.
The following questions about cereal bars and cereal bar production lines are answered in detail.

1. What are the materials used to make the cereal bars?

Energy bars, as the name suggests, are bar foods that supplement energy. It is the wife of a marathon runner - a sports nutrition food specially developed by a nutritionist.
Energy bars are mainly composed of carbohydrates and proteins. Suitable for adults. It originated in 1985 and has only a short history of over 30 years. Although the energy bar started late, it has developed rapidly, both in terms of technology content and sales volume. In the United States alone, 700 million energy bars were sold in 2002.
The recipe of cereal bar usually consists of cereals, nuts, fats and binders. Cereals usually account for 10% to 40%, mainly oats, puffed rice, but also for instance, wheat, barley, corn, buckwheat, barley and other grains are added. Nuts are mainly walnuts, peanuts, bataan wood, cashews, hazelnuts, etc.. The amount added generally accounts for 10% to 30% of the total. Fats and oils are mainly creams, margarine and so on. The amount added is generally 10% to 15%. The main components of the binder are syrup, maltodextrin, starch paste, edible gum, condensed milk, etc. The amount added is about 30% to 40%.
High speed automatic chocolate coated fruit bar making machine is mainly developed for making protein bar, date bar and fruit bar. We would be delighted to explore production details of the next great food bar Production Line.

2. Are the cereal bars healthy?

Food-grade stainless steel refers to the part of the cereal bar line equipment that comes into contact with food, and must comply with the corresponding food safety regulations.
The energy bar manufacturing equipment is healthy and safe, using food grade 304 stainless steel.
The 304 stainless steel material has been tested and found that it is lower than the standard value stipulated by the European drinking water law, and it can reduce the pipeline pressure, thereby reducing the transportation cost. Whether it is used for hot water or cold water, it can be recycled.

Although the slogan of many cereal bars on the market today is "healthy and low-fat," but the fact does not seem to be the case. A lot of sugar will be added in the production process, making the sugar content seriously excessive. It brings a very big health risk to consumers. Long-term consumption of large amounts will potentially result in obesity, thereby, increasing the risk of hypertension, hyperlipidemia and cardiovascular and cerebrovascular diseases.
For people who want to use cereal bars as a meal replacement, it is recommended to buy cereal bars with lower sugar content so as not to cause any health hazards and to obtain a healthier lifestyle.

3. What is the future of cereal bars?

Cereal bar energy bar protein bar is currently very popular casual food and breakfast cereal bar, there is a large consumer market. Research shows that taste is the leading factor for consumers to purchase cereal bars, followed by crunchiness and chewiness, and that products that are easy to carry and consume can also cause consumers to be willing to buy.
Therefore, at present, low-fat, low-sugar, low-calorie energy protein cereal bar products meet the market demand.
More and more businesses will add antioxidant ingredients to their products, such as Knorr's adding a variety of fruits to their breakfast cereals. Antioxidants can be provided by antioxidants or fruits.
Super Fruit Fusion Cereal Bar, which has added strawberries, blueberries and other fruits. The product is certified by kosher to be rich in vitamin C and vitamin E.
With changing consumer attitudes, more and more consumers are not only concerned about the taste and convenience of the cereal bar, but whether it is healthy is also one of the important indicators for today's consumers to buy.
Loyal has launched a series of production machines for nutritious protein bar products in line with market demand, including protein bar extruder machine that focus on protein production, cereal bar extruder machine that provide cereal fiber, and nut bar extruder machine that provide energy. 
It is developed based on the main nutrition required by the meal replacement population, such as energy, protein, fat, carbohydrates and dietary fiber, and focuses on controlling the carbohydrate content; timely replenishment of essential vitamins and minerals to provide sufficient energy.

4. Support equipment to buy with cereal bar production line

Complete cereal bar production line contains supporting auxiliary equipment, especially suitable for the production of large sticky casual food, such as nutritional cereal bars, energy bars, nut bars, nougat, nougat sakima, etc., and can be adapted to chocolate layer machine, pulling machine.
Loyal Complete cereal bar production line has the advantages of simple operation, easy to use, large production capacity, good block cutting and molding, length can be adjusted at will, etc. Junli new generation energy bar production line with a high degree of automation, machine structure is reasonable, easy to operate and maintain, is the ideal equipment for food manufacturers to produce nutritional cereal bars, nougat, etc., especially the sticky food.

5. Cereal bar production line validation documents

With our high-quality cereal bar cutting machine and cereal bar forming machine , we have received many international certification documents, such as ISO9001 certification, CE certification, FDA certification, and so on. To obtain these international certifications, the energy cereal granola bar production line must have passed the tests of many departments. It is advantagef in safety, high-quality and hygiene control as well as safe usage by manufacturers.

6. Benefits of cereal bar production line

cereal bar making machine greatly improves labor productivity. That is, more products can be manufactured per unit of time, and each labor input can create higher output value, and workers can be freed from regular manual labor to engage in more creative work.
Second, product quality has a high degree of repeatability and consistency, and the cereal bar manufacturing process can significantly reduce the failure rate.
Third, protein bar extruder machine significantly reduce manufacturing costs. Machine automation assembly production is very short beat, can achieve high productivity, while Protein Bar Production Line can run continuously, so in the conditions of mass production can significantly reduce manufacturing costs.
Nutrition bar making machine adopts various high-precision guiding, positioning, feeding, adjusting, detecting and vision systems or components to ensure high precision of product assembly and production.

Automatic protein bar extruder shortens the manufacturing cycle and reduces the quantity of products. cereal bar forming machine automation shortens the manufacturing cycle of products, which can enable enterprises to achieve rapid delivery and improve their competitiveness in the market, while cereal bar cutting machine can also reduce the number of raw materials and products, reduce the cost of working capital.

Sixth, in automatic energy bar production line harmless to human body environment to replace manual operation.

Seven, automatic protein bar extruder relies on machine automation production. At present, the energy bar production line on the market is increasingly miniaturized and miniaturized, the size of the parts is significantly reduced, and various microelectromechanical systems are rapidly developing.
 

7. Parts of cereal bar production line

The cereal bar production line is made up of a variety of equipment. Manufacturers can match according to their needs, thus making it the most suitable production line. The basic equipment of the production line is as follows.
1. Cereal bar boiling sugar pot: boiling sugar syrup, the most basic equipment, the basis of producing cereal bars.
2. Cereal bar forming machine: It can press the mixed raw materials. The quality of pressing is crucial. The hard and crispy state is the highest quality standard.
3. Cereal bar drying machine: It can dry the produced cereal bar quickly. The dried cereal bar has a richer taste, more prominent flavor and longer shelf life.
4. Coating line: The cereal bar can be further seasoned.
5. Cooling conveyor: It is suitable for transporting the products processed from the dryer, which can cool down the cereal bars quickly.

8. Industries using cereal bar production line

The cereal bar production line plays an important role in the food processing industry. It is a reflection of modern technological progress. The cereal bar production equipment is also widely used in the snack food industry and candy industry, mainly for the production of energy bars, cereal bars, oat bars, mixed grain bars, protein bars, fruit bars and nougat, etc.
We are OEM & ODM factory we have 20 years manufacturing experience of automatic protein bar extruder. Latest Hot Sale Full Automatic Cereal Bar Processing Line Manufacturer in 2021.
As Health Bar & Snack Bar Equipment Manufacturer, We want to help you make cereal granola bars that customers and consumers will love, and buy again and again. And, we want you to make them as efficiently and cost effectively as possible.
As a cereal bar production line manufacturer of health bar and nutrition bar making machine for industrial production, with years of experience building production lines for small, medium, and large producers, we welcome your inquiries, and look forward to working with you. 
Please feel free to get in touch with us to find out your complete cereal bar line.

9. Limitation of complete cereal bar production line

Although the cereal bar production line has been fully automated and has a very excellent performance, there are still some limitations. For cereal bar equipment with fully automatic production methods, it requires a relatively large investment, while the production efficiency of the semi-automatic cereal bar production line is greatly reduced. Secondly, the type of food produced by the cereal bar production machine is limited, which can not meet the needs of developing new products. Reformation and innovation of production line are at all times the key for manufacturers to be taken into account.

10. Future of cereal bar production line

It is because the consumer demand is increasing and technology is progressing, the cereal bar production equipment is also in further development. The cereal bar is becoming a trend in recent years. The future development trend of the cereal bar production line is in correlation with the direction of the macro environment and the Intelligence of the techonological development is bound to be a major trend.

Loyal are always looking to expand our cereal bar manufacturing process technology capabilities, and we are excited about the technological advances we can make with each protein bar line. protein bar extruder is optimized to replicate the industrial blending, extrusion and encapsulation process, which will further enhance the automatic protein bar extruder is optimized to replicate industrial blending, extrusion and encapsulation processes, which will further enhance the intelligent braking of automatic protein bar extruder!
We provide professional support to protein bar manufacturers and strive to strengthen our position as a professional partner for granola bar forming machines and cereal bar cutting machines.
Our company insists on cereal bar manufacturing process technology innovation and strives to provide the most advanced cereal bar equipment for manufacturers. So that partners who trust us can gain greater competitiveness.

11. The mechanism of the cereal bar production line

Several basic processes are involved in the production of cereal bars. They are ingredients supply, sugar boiling, mixing, molding, cooling, cutting, coating, and packaging.

The sugar is boiled in a sugar boiler, mixed in a mixer, shaped in a press, cut by a roller press, coated by a coating machine, and packaged by a packaging machine.

Each of these machines has a very important function. After being combined, a complete production line was made. Only in this way can higher quality cereal bars be produced.

The fully automatic industrial complete cereal bar line is the most advanced production equipment for the production of coated cereal bars with various caramels.
It turns the traditional secondary processing of sugar cores into a fully automatic and continuous production process.
The cereal bar manufacturing process greatly increases the production capacity and reduces the tediousness of the production process for some special cores.
The automatic protein bar extruder is widely used because of its high production capacity and its ability to produce a wide range of cereal bar products.
The protein bar extruder machine is suitable for the production of cereal bars made of various sugar-based raw materials, such as fondant, meringue, and caramels, etc. The principle of operation is the combination of low-temperature rolling and cutting process to complete the automatic operation of sugar bar forming. 
The energy bar manufacturing equipment consists of a low-temperature cooling system, a forming roller press, a nut spreading device, a cooling and forming system, a sugar bar conveying device, and a finished product cutting device, etc. It can produce various kinds of cereal bars, such as single-layer and double-layer cereal bars and energy bars in block form. 
The cereal bar production line is designed according to the characteristics of cereal bar process principle, with the advantages of reliable system operation, forming rules, wide production application, easy operation and maintenance, replacing the traditional workshop type manual forming innovative production method, is one of the ideal first choice of special equipment for food enterprises modernization, scale, intensive production of various types of snack bar leisure food.

12. The cost of the cereal bar production line

Cereal bar equipment is ideal for the production of cereal bars, protein bars and other food products, making a significant contribution to the food industry. However, due to the different performance of the energy bar manufacturing equipment, the price will vary from one protein bar extruder to another. The price of a fully automatic cereal bar production line is higher than that of a semi-automatic cereal bar production line, which, overall, costs between US$2,000 and US$8,000.

When you choose a ideal cereal energy bar manufacturing equipment , pricing should not be the only thing you look into. The complete cereal bar line with a high price is certainly better than that of a low price, but it is not necessarily suitable for your production needs. You should decide according to your own production needs. The best automatic cereal protein bar extruder for you is always the most suitable and cost-effective one.

We can promise you that although the price of our energy bar manufacturing equipment is not the lowest, but the cost performance must be the highest. Within the same price, the quality of our automatic cereal bar production line is always far ahead.

13. Current types of cereal bar production lines in the market

The cereal bar production line is the best equipment for producing cereal bars popcorn candy, cereal bar, reeses puffs, nutri grain bar, peanut butter cheerio bars, nut cake, egg tallow cake, corn cake, which has a very high demand. Many manufacturers are using it. If you also want to buy such energy bar making machine and equipment, then be sure to buy it according to your production needs. 
There are many types of this energy bar manufacturing equipment. 
The common ones are the chocolate bar production line, protein bar production line, cereal bar production line ,snicker bar production line and candy bar production line.

14. How to troubleshoot cereal bar production line?

During a long period of use, the complete cereal bar production line will experience certain wear and tear and a variety of faults will occur. The following are a few common troubleshooting methods for cereal bar production lines.

1. Check all the power, gas and hydraulic sources for protein bar plant. Problems with these parts will lead to failures, such as failure of the workshop power supply, low power supply, burnt insurance, poor contact with the power plug, etc.

2. Check whether the protein bar extruder machine sensor position is offset. You need to check this part when you meet sensor failure, sensitivity failure, etc.

3. Check the relays, flow control valves for whole cereal bar plant , pressure control valves. Like magnetic induction sensors, relays will also have overlap sticking in long-term use, thus failing to ensure the normal electrical circuit and needing replacement. These devices, like sensors, are components that require routine maintenance.

4. Check electrical, pneumatic and hydraulic circuit connections. If none of the above three steps reveal any problems, then check all circuits. Look for broken wires in the circuits, check for damaging creases in the pneumatic tubing, and check for blockages in the hydraulic oil lines.

5. Check the cereal bar line controller. If none of the above parts show any problem, then the fault may appear in the controller.
 

15. Cereal bar production line maintenance process

The cereal bar production line is in need of reasonable maintenance. Only then can we prolong the use time and reduce the maintenance cost.
1. Inspect and clean the electric circuit, gas circuit, oil circuit and protein bar extruder machine transmission parts timely.
2. Spot-check the key parts of energy bar manufacturing equipment . Record the dissimilarities. Small problems should be dealt with timely. As for large problems, replacement parts should be prepared. Do not delay, because long delays will lead to greater damage to the cereal bar equipment, thus increasing maintenance costs.

3. Full-line shutdown for maintenance, make a good plan for cereal bar cutting machine  wearing parts, replace cereal bar forming machinewearing parts in advance to prevent problems.

16. How to verify the quality of cereal bar production line?

The quality of the cereal bar production line will directly affect the input cost of the manufacturer. Using quality energy bar manufacturing equipment is what every manufacturer is looking for. To verify the quality of the cereal bar making machine, the manufacturer can verify the manufacturing material of the equipment, the degree of automation, the certificates obtained and the output.

17. Why choose the cereal bar production line of Shandong Loyal Intelligent Machinery CO., Ltd.?

Our cereal bar making machine are of very high quality and the production lines are fully automated, however, at a relatively low price. Our energy bar making machine has a wide range of applications, which can produce many different types of food products, including cereal bars, protein bars and candy bars. 
We can also provide customized protein bar extruder machine services and perfect after-sales automatic protein bar extruder service, which is beneficial to our clients. 
Nowadays, cereal bars have become a very popular new snack food with great market potential and rich profits. 
If you are looking for Nutrition bar making machine and equipment that can help you improve the quality and efficiency of production, do not hesitate to contact us! 
We will provide you with a full range of energy bar plant project design services. Looking forward to your arrival!