Shandong Loyal Intelligent Machinery CO., Ltd. is a famous food machinery manufacturer in the industry, with very rich development history, mastering the most advanced production process of food machinery.
The cereal bar production line has been exported to Singapore, Canada, Brazil, India and Russia and other countries and regions, making outstanding contributions to the development of the local food processing industry. We have made outstanding contributions to the development of the local food processing industry.
As a leading food machinery manufacturer in the industry, we are fully aware of the significant responsibilities we’ve been carrying. To promote the development of the industry and become a role modle for the majority of manufacturers, we have always been concentraring on innovation over the years that is innovation is the driving force of technological progress.
Our engineers are from both national and international world-renowed universities, who are deeply experienced in research and development. They are susceptible of practicing the advanced technologies, based on their capabilities they made reformation and innovation. The production of cereal bar production machine has caused a lot of sensation upon its release. It has gained a very high evaluation in the industry.
The cereal bar production equipment can be processed to produce various types of food. This equipment has the characteristics of a wide applicable range and high production efficiency, which is helpful for manufacturers. Nowadays, cereal bars have become a very popular food for consumers, with very strong development potential. If you want to have better development in the industry, we will provide you with perfect service and excellent cereal bar equipment to help you stand out from the market.
The Cereal Bar Production Line
The basic production process of the cereal bar production line: boiling sugar -- adhesive boiling -- mixing and stirring -- mold pressing -- baking -- partition -- cooling -- adding coating decoration -- cooling -- packaging.
First, grains, nuts and other raw materials need to be preprocessed before processing and production. Only after this can they be used further. The first step in production is to boil sugar, which is done by putting various sugars into a boiling pot. And then make the adhesive of the cereal bars.
The adhesive of the cereal bar is made by mixing syrup, edible glue, grease, etc. . The concrete method is to add the syrup and sugar into the heating kettle, stir continuously, dissolve the sugar and boil it, then add vegetable oil, condensed milk and other raw materials to continue to boil, and eventually forms the adhesive.
The nuts, dried fruit, candy and chocolate are then mixed. Then the mixture is fed into a mold. An adhesive is poured into a roller press. And the material is pressed into a compact sheet.
The extruded product is conveyed into the oven for baking and setting. Then immediately cut to prevent the cereal bars from hardening and fragmenting as they cool. The cereal bars are then conveyed into the cooling line for cooling to extend shelf life.
For cereal bars that need to be coated, they can be coated after cutting. Mix melted chocolate, butter and other ingredients with yogurt and condensed milk, then inject them into the mold. Then put the cereal bars in before solidification to form a coating on the surface of the cereal bars. Thus, the finished product can be obtained by cooling and demolding.
The cereal bar production line is a professional food machinery manufacturer with rich experience in research and development. The cereal bar equipment produced is developed after many innovations. It has the most advanced production process in the modern food processing industry. The cereal bars produced are always in the leading position in the industry and loved by consumers.
The cereal bar production line is a combination of several machines. The material of the production line is made of food-grade stainless steel and its components are from famous international brands. It uses frequency conversion and PLC control system, which can achieve a high degree of automatic production. It has high production efficiency and production quality. Cereal bar equipment can produce different types of food, such as protein bars, energy bars, meal replacement bars, etc.. It has very strong practicality.
The cereal bar production machine has a very high-cost performance. In addition to reliable quality, durable, smooth operation, the equipment also has a very low price. Not only the investment costs are low, operating costs and maintenance costs are also very low. With more features such as, less waste in the production process, not easy to damage, and long service life, manufacturers can get the highest return with the lowest investment.
Besides, we can also provide our clients with customized services. Feel free to contact us with all sorts of needs you potentially have. Our engineers will solve the problems for you one by one. You can customize either the whole cereal bar production line or individual equipment. Our mission is to provide convenience for each and every client of ours,.
Whenever you need it, we provide perfect after-sales service, including sending engineers to your place with guidence of installation and usesage, after-sales maintenance, guiding factory layout and providing cookie recipes, etc..
During the years of development, we have persisted in innovation and made outstanding contributions to the progress of the food processing industry. We have invested greatly in research and development every year and a team of professional engineers . We have won several innovative awards, bringing vitality and direction to the development of the industry.
Nowadays, cereal bar as a new type of food has been recognized by more and more consumers. People think that cereal bars can bring a healthier lifestyle. The market demand is getting higher and higher, while the competition is getting fiercer and fiercer.
To persure a broader market, manufacturers are i need of enhancing their production process. Our cereal bar equipment can provide very great help. Don’t hesitate to contact us whenever you are in need. we will provide you with the best quality cereal bar equipment and the most perfect service, so that your production processing will be more smooth.
Cereal Bar Production Line: A Complete Buying Guide.
The cereal bar market has a very large potential. Do you also think that the industry is profitable? If you want to enter this industry, cereal bar production machines will help you the most.
The following questions about cereal bars and cereal bar production lines are answered in detail.
1. What are the materials used to make the cereal bars?
The recipe of cereal bar usually consists of cereals, nuts, fats and binders. Cereals usually account for 10% to 40%, mainly oats, puffed rice, but also for instance, wheat, barley, corn, buckwheat, barley and other grains are added. Nuts are mainly walnuts, peanuts, bataan wood, cashews, hazelnuts, etc.. The amount added generally accounts for 10% to 30% of the total. Fats and oils are mainly creams, margarine and so on. The amount added is generally 10% to 15%. The main components of the binder are syrup, maltodextrin, starch paste, edible gum, condensed milk, etc. The amount added is about 30% to 40%.
2. Are the cereal bars healthy?
Although the slogan of many cereal bars on the market today is "healthy and low-fat," but the fact does not seem to be the case. A lot of sugar will be added in the production process, making the sugar content seriously excessive. It brings a very big health risk to consumers. Long-term consumption of large amounts will potentially result in obesity, thereby, increasing the risk of hypertension, hyperlipidemia and cardiovascular and cerebrovascular diseases.
For people who want to use cereal bars as a meal replacement, it is recommended to buy cereal bars with lower sugar content so as not to cause any health hazards and to obtain a healthier lifestyle.
3. What is the future of cereal bars?
Cereal bars are now a very popular snack food and also for breakfast. There is a large consumer market, as the public's pursuit of a healthy diet continues to improve. In the future, high-fiber, low-fat cereal bars will be more in line with market demand. Raw materials and flavors will be richer and the nutrition will be more comprehensive.
4. Support equipment to buy with cereal bar production line
The cereal bar production line is very popular food machinery in the modern food processing industry. It provides a very rich variety of cereal bar products. To make the equipment run smoothly, you should buy some related equipment to use, including feeder, elevator, conveyor, etc. . Thus, a more complete bar production line will be made.
5. Cereal bar production line validation documents
With our high-quality cereal bar equipment, we have received many international certification documents, such as ISO9001 certification, CE certification, FDA certification, and so on. To obtain these international certifications, the cereal bar machine must have passed the tests of many departments. It is advantagef in safety, high-quality and hygiene control as well as safe usage by manufacturers.
6. Benefits of cereal bar production line
1. Adopts microcomputer control, automatically adjusts the product size, user-friendly.
2. Fully automatic production, continuous automatic feeding, leveling, cutting and other processes. Large output, high efficiency.
3. Only needs 1-2 people to complete the production, low labor cost.
4. Easy to use.
5. Suitable for the production of a variety of cereal foods and miscellaneous cereal foods, such as nutritious cereal bars, miscellaneous cereal foods, etc. .
6. Made of food-grade stainless steel, long service time, durable, low maintenance cost.
7. Parts of cereal bar production line
The cereal bar production line is made up of a variety of equipment. Manufacturers can match according to their needs, thus making it the most suitable production line. The basic equipment of the production line is as follows.
1. boiling sugar pot: boiling sugar syrup, the most basic equipment, the basis of producing cereal bars.
2. Pressing machine: It can press the mixed raw materials. The quality of pressing is crucial. The hard and crispy state is the highest quality standard.
3. Drying machine: It can dry the produced cereal bar quickly. The dried cereal bar has a richer taste, more prominent flavor and longer shelf life.
4. Coating line: The cereal bar can be further seasoned.
5. Cooling conveyor: It is suitable for transporting the products processed from the dryer, which can cool down the cereal bars quickly.
8. Industries using cereal bar production line
The cereal bar production line plays an important role in the food processing industry. It is a reflection of modern technological progress. The cereal bar production equipment is also widely used in the snack food industry and candy industry, mainly for the production of energy bars, cereal bars, oat bars, mixed grain bars, protein bars, fruit bars and nougat, etc.
9. Limitation of cereal bar production line
Although the cereal bar production line has been fully automated and has a very excellent performance, there are still some limitations. For cereal bar equipment with fully automatic production methods, it requires a relatively large investment, while the production efficiency of the semi-automatic cereal bar production line is greatly reduced. Secondly, the type of food produced by the cereal bar production machine is limited, which can not meet the needs of developing new products. Reformation and innovation of production line are at all times the key for manufacturers to be taken into account.
10. Future of cereal bar production line
It is because the consumer demand is increasing and technology is progressing, the cereal bar production equipment is also in further development. The cereal bar is becoming a trend in recent years. The future development trend of the cereal bar production line is in correlation with the direction of the macro environment and the Intelligence of the techonological development is bound to be a major trend.
Our company insists on technology innovation and strives to provide the most advanced cereal bar equipment for manufacturers. So that partners who trust us can gain greater competitiveness.
11. The mechanism of the cereal bar production line
Several basic processes are involved in the production of cereal bars. They are ingredients supply, sugar boiling, mixing, molding, cooling, cutting, coating, and packaging.
The sugar is boiled in a sugar boiler, mixed in a mixer, shaped in a press, cut by a roller press, coated by a coating machine, and packaged by a packaging machine.
Each of these machines has a very important function. After being combined, a complete production line was made. Only in this way can higher quality cereal bars be produced.
12. The cost of the cereal bar production line
Cereal bar equipment is ideal for the production of cereal bars, protein bars and other food products, making a significant contribution to the food industry. However, due to the different performance of the equipment, the price will vary from one machine to another. The price of a fully automatic cereal bar production line is higher than that of a semi-automatic cereal bar production line, which, overall, costs between US$2,000 and US$8,000.
When you choose a ideal cereal bar equipment, pricing should not be the only thing you look into. The equipment with a high price is certainly better than that of a low price, but it is not necessarily suitable for your production needs. You should decide according to your own production needs. The best cereal bar machine for you is always the most suitable and cost-effective one.
We can promise you that although the price of our cereal bar equipment is not the lowest, but the cost performance must be the highest. Within the same price, the quality of our cereal bar production line is always far ahead.
13. Current types of cereal bar production lines in the market
The cereal bar production line is the best equipment for producing cereal bars, which has a very high demand. Many manufacturers are using it. If you also want to buy such cereal bar equipment, then be sure to buy it according to your production needs. There are many types of this equipment. The common ones are the chocolate bar production line, protein bar production line, cereal bar production line and candy bar production line.
14. How to troubleshoot cereal bar production line?
During a long period of use, the cereal bar production line will experience certain wear and tear and a variety of faults will occur. The following are a few common troubleshooting methods for cereal bar production lines.
1. Check all the power, gas and hydraulic sources. Problems with these parts will lead to failures, such as failure of the workshop power supply, low power supply, burnt insurance, poor contact with the power plug, etc.
2. Check whether the sensor position is offset. You need to check this part when you meet sensor failure, sensitivity failure, etc.
3. Check the relays, flow control valves, pressure control valves. Like magnetic induction sensors, relays will also have overlap sticking in long-term use, thus failing to ensure the normal electrical circuit and needing replacement. These devices, like sensors, are components that require routine maintenance.
4. Check electrical, pneumatic and hydraulic circuit connections. If none of the above three steps reveal any problems, then check all circuits. Look for broken wires in the circuits, check for damaging creases in the pneumatic tubing, and check for blockages in the hydraulic oil lines.
5. Check the controller. If none of the above parts show any problem, then the fault may appear in the controller.
15. Cereal bar production line maintenance process
The cereal bar production line is in need of reasonable maintenance. Only then can we prolong the use time and reduce the maintenance cost.
1. Inspect and clean the electric circuit, gas circuit, oil circuit and mechanical transmission parts timely.
2. Spot-check the key parts. Record the dissimilarities. Small problems should be dealt with timely. As for large problems, replacement parts should be prepared. Do not delay, because long delays will lead to greater damage to the cereal bar equipment, thus increasing maintenance costs.
3. Full-line shutdown for maintenance, make a good plan for wearing parts, replace wearing parts in advance to prevent problems.
16. How to verify the quality of cereal bar production line?
The quality of the cereal bar production line will directly affect the input cost of the manufacturer. Using quality equipment is what every manufacturer is looking for. To verify the quality of the cereal bar equipment, the manufacturer can verify the manufacturing material of the equipment, the degree of automation, the certificates obtained and the output.
17. Why choose the cereal bar production line of Shandong Loyal Intelligent Machinery CO., Ltd.?
Our company is a very high-profile food machinery manufacturer in the industry, with very rich experience in research and machinery development and production. Various food machinery produced by our company are in the world's leading level. We help many well-known enterprises to improve the competitiveness of the market.
Our cereal bar production machines are of very high quality and the production lines are fully automated, however, at a relatively low price. Our production machinery has a wide range of applications, which can produce many different types of food products, including cereal bars, protein bars and candy bars. We can also provide customized services and perfect after-sales service, which is beneficial to our clients.
Nowadays, cereal bars have become a very popular new snack food with great market potential and rich profits. If you are looking for cereal bar production equipment that can help you improve the quality and efficiency of production, do not hesitate to contact us! We will provide you with a full range of services. Looking forward to your arrival!