Shandong Loyal Intelligent Machinery Co., Ltd. is a professional manufacturer in the field of food extruder machinery production. As a leading manufacturer, we constantly upgrade our machines and improve technology to meet all customers’ requirements. Our machines are sold to every corner of the world.
Our bread crumb production line has overcome the disadvantages of the traditional production methods. We have adopted the latest technology and was designed and developed by rigorous research and thorough exploration by our technicians, which is the joint effort of every team member. Our machine meets the different needs of customers,not only the production line is cost-efficient, but also brings higher economic value.
After years of research and exploration, extrusion technology has been widely used in many fields. We can also provide a special breadcrumb production line according to the special requirements of customers, and free formula, local installation, workshop designing, machine inspection services. We will try our best to meet your needs.
Our food machinery has been exported to 80 countries and regions such as South Africa, India, Malaysia, Indonesia, and Brazil. Some customers have become our agents in their regions, and we hope to establish a long-term sustainable business relations with more customers from all over the world in the future.
please feel free to contact us with any specific needs you may have; we will give you a detailed answer about the bread crumbs production line , and we are looking forward to having your visit us.
The process of the breadcrumbs production:
Ingredients preparing → ingredients mixing→ extruding and puffing → cutting into pieces → bran beating → conveying→ drying → conveying → screening → packaging
(1) . Flour screening: the impurities should be sieved of the prepared flour via a vibrating screen and get dispersed to facilitate the next process.
(2) . Mixing: mix flour, oil, sugar, yeast, additives, and pigments evenly and ferment them one time.
(3) . Pressing: put the dough into the shaping machine, the purpose is to make the density of the dough as even as possible by removing its inside bubbles. More importantly, it also changes the structure of the dough, which is conducive to the stability and quality of fermentation.
(4) . Second-time fermentation: put the dough in the electrode car, and place the car in the fermentation chamber.
(5) . Aging: push the electrode car into the electrode ageing cabinet for aging. The fiber in the dough gets neatly arranged because the direction of the current is the same when the current passes the dough. So the produced bread crumbs are needle-like and spiky, which fully meets the requirements of bread crumbs.
(6). First time cooling: now it’s cooling time, and after cooling the crumbs should be crushed; by changing different screens to get a different number of bread crumbs.
(7). Packaging: test the crumb after the second cooling, then it can be packaged. And now the bread crumbs production is completed, then put the finished products to cold storage.
The breadcrumb production line of Shandong Royal is a new type of efficient equipment, which is in a high degree of automation. It means that the equipment can greatly save you manpower, and it’s very easy to operate. Choose Shandong Royal, you pay less and get a high return.
The quality of bread crumbs produced by the production line is also acknowledged by our valued clients over time. The ending products taste good and has a unique flavor; Most importantly it’s super healthy and meeting the standards of food safety as it is not harmful to human health. Bread crumb is a popular snack for all the age people and meets the needs of the majority of consumers.
Royal’s machine has been exported to Asia, America, Africa, Europe, and other countries, receiving a high reputation from domestic and overseas. So far, we not only many regular customers but also have some long-term cooperation agents.
Since the establishment of the company, we have been manufacturing machines according to the authorized standards. So far, we have obtained several certificates including CE and ISO9001. We’ve been the gold supplier of Ali baba for years and earned a high reputation.
If you have the intention to buy a breadcrumb production machine, first of all, we will provide you with the right equipment according to your needs, and give you a reasonable price. Choose our machine will help you gain more profits and develop faster and go further in reaching your targets.
Friends are welcomed from all over the world to visit our factory. We can do free machine tasting according to your requirements. Al;so, our employees are able to offer a free pick-up at the rail station or airport at your arrival. Our aim is to provide the best service to all of our customers.
Breadcrumb Line: complete buying guide
Consumers are becoming familiar with breadcrumb recently, which has a promising market. If you have no idea whether you are interested in investing in this industry, or feeling the need to buy bread crumb production equipment, this guide is designed to help you out. It has detailed knowledge about bread crumbs line, you will find your answer when you read it thoroughly.
1. Breadcrumb and its roles
Breadcrumb is a kind of fried wrapping material, also known as crispy bran,and it looks like fish scale grain products. It is widely used for costing for fried food because of its crispy taste, nice and innovative look. Crispy fried chicken steak, fried chicken legs, fried milk, fried chocolate, fried chicken fillets, fried pork chops, and other foods become more delicious if they are wrapped with bread crumbs.
(1) . As a fried food coating: bread crumb is usually fried in the way of western cuisine, also known as the western fried coating. That is, the ingredients are first wrapped in low-gluten flour and egg liquid and then covered with a layer of crumbs. By doing so, it gives the food a crispy texture and a nice golden color.
(2) . Act as a buffer when food is fried: frying food is always got over-fried if you don’t focus on it. But adding bread crumbs can change the situation.
(3) . Create a unique flavor of food: when baking bread and cakes, sprinkle a layer of bran on the top of the food and then drizzle some olive oil or put a small piece of cream to help create unique flavor of food.
2. Introduction of the breadcrumb production line
Breadcrumb making machine is a set of the automatic production line, start from raw material mixing, conveying, extrusion curing, forming to drying is all processed automatically. It can process a wide range of ingredients, including flour, rice flour, cornflour, corn starch, soybean flour, etc. The machine can produce breadcrumbs in a variety of shapes, such as needle-like, particle shape, snowflake shape, flake and star like or other shapes.
The production line has overcome many disadvantages compared with the traditional equipment, including the existing problems such as adhesive ingredients on the pressure roller, low sheet and forming rate, poor taste, and other technical problems are now gone as a result of a more rational design. and The scientific production process greatly helps to retain the intact nutrients of the grains. The whole assembly line has been properly set and with a high degree of automation, which not only produces nutritious and yummy breadcrumbs but also improves production efficiency, reducing costs and improving competitiveness.
3. The difference between the breadcrumb production line and traditional production mode
In terms of production technology, the breadcrumb production line has more advantages than the traditional production mode. The breadcrumb produced by breadcrumb equipment has more advantage of frying technology performance. Flour is the basic raw material of the breadcrumb machine. After extruding, puffing, aging, and forming, starch tissue in the powder of the ingredients become paste, so it has a more homogenized effect and easily gets digested and absorbed.
Compared with the traditional fermented bread crumb, the one produced by Royal’s machine is more nutritious, tastier, and easy to absorb. And puffed bread crumbs can be used for meat products surface, which can be eaten after deep frying. It also can make bran and needle-like crumb to be sprinkled on the surface of puffed food that can enhance taste, it’s widely used in many areas.
4. Benefits of Breadcrumb Production Line
(1). In the process, the puffed breadcrumb production line is noise-free, dust-free and without major pollution.
(2). The thickness, speed change and vibration range of the raw material in the machine can be step-less adjustment.
(3). Vibration motor; smooth operation; handy maintenance; low noise; long service life.
(4) Advanced machine parts, high performance of equipment, and energy-saving effect can greatly improve work efficiency.
5. (5) The puffing breadcrumb equipment consumes less construction area and is operator-friendly with the need of minimal workers saving a significant amount of manpower.
5. imitation of Breadcrumb Production Line
The production line does have many advantages, but no equipment is absolutely flawless,
it also has some disadvantages. For example, there is a need for attention when operating, if you do not focus during the production process, there may be some safety risks, which may pose a threat to the safety of human life.
In addition, because the equipment is more advanced, so the investment is also increased. Although the cost is higher than the traditional way of production, the product quality is very high, bringing more benefits. Despite its defects, its advantages are good enough to make up for all the defects. With the progress of science and technology, the equipment will be further upgraded.
6. How the Breadcrumb Production Line Works
The breadcrumb production line uses cereal flour, rice flour, cornflour, corn starch, soybean flour, and other materials as ingredients. They will be ground and mixed, extruded in the extruder machine, and will be dried, after that the breadcrumb is done, then will be cooled and finally be packaged. This whole process from ingredients preparing, puffing, bran beating , drying to finished product are all finished automatically by the assembly line.
7. Parts of Breadcrumb Production Line
Mixing machine → screw feeding machine → puffing machine → cutting machine → lifting machine → wet mill → grade screen → packaging machine
(1) Powder mixer: add a certain amount of water to the ingredients and stir it evenly.
(2) Feeding machine: use the motor as the power of the spiral conveying, then convey the mixed materials to the feeding hopper of the extruder to ensure that the feeding process is handy and fast.
(3) Puffing machine: there is a special control cabinet, and under high pressure, it can produce strip-like products.
(4) Cutting machine: cut long strip product into short strip one.
(5) Lifting machine: the product is conveyed to the oven; the height of the elevator is determined by the oven.
(6) Mufti-layer ovens: most are electric ovens,and the temperature is 0-200 degrees self-regulated by the control cabinet; inside the oven is stainless steel with a double mesh bag. The baking time can be adjusted according to the speed; and if you remove its moisture, it can increase its shelf life.
(7) Lifting machine: conveying the baked products to the wet mill.
(8) Wet mill: pulverize long strip products into bran.
(9) Grade screening machine: screen out different products.
(10) Packaging machine: vertical packaging machine and combined computer weighing packaging machine can be used.
8、Support Equipment to buy with Breadcrumb Production Line
The breadcrumb production line is composed of a blender, screw conveyor, twin-screw extruder, molding machine, lifting machine, grinder, screening machine, air conveyor, packaging machine. And you can buy a whole production line. In addition, we can also provide you with related supporting equipment according to your needs, to ensure that the production process goes more smoothly and meets your needs.
9、Types of Breadcrumb Production Line in the Market
There are several kinds of breadcrumb production equipment on the market, which can be divided into small-, medium- and large-machine according to the model. As for the degree of automation, there are semi-automatic production lines, fully automatic production lines, and they can also be divided into single-screw and twin-screw production lines. Each device has its advantages, and there is always one for you.
10、Industries using Bread Crumbs Production Line
The breadcrumb production line is mainly used in the food processing industry. It can not only produce all kinds of shapes and sizes of breadcrumbs, such as Japanese-style long needle like, American granular like, snowflake like and so on. But also can produce other products such as nutritious rice flour, sesame paste, corn flakes, etc. The texture of processed food is very delicate, healthy, and delicious.
11、Bread Crumbs Production Line Maintenance Process
(1) Before using the machinery, check the working condition of each part of the equipment, whether there is any damage, and replace the damaged one in time to ensure the smooth progress of the production process.
(2) After a while, check its gears, sprockets, ratchets, and other parts, and add a certain amount of lubricating oil in time.
(3) Clean up all corners of the machinery after the operation, in case of corrosion occurs if any parts are not cleaned properly.
12、How to Troubleshoot Bread Crumbs Production Line?
(1) Before using the equipment, you must check whether there is leakage in the pipeline system. If there is, it should be solved right away.
(2) Firstly test the machine, turn on the machine and let it work for a few minutes to see whether each component can run normally, if there is no problem, then it can be put into operation.
(3) When placing ingredients on the conveyor belt, remember not to put too much, so it will not affect the following process. The materials after use should not be placed on the conveyor belt, for the smoothness of the subsequent work.
13、How much does the Bread Crumbs Production Line Cost?
There are different types of breadcrumb production lines, so the machine parts used are also different, thus, the cost is not the same. In terms of price, it’s usually around tens of thousands yuan to hundreds of thousands yuan depends on the type and quantity of your purchase. Machinery with good performance is naturally more expensive, but the price is still very reasonable, and the more you buy, the greater discount you will get.
14、How to Verify Quality of the Bread Crumbs Production Line?
If you want to know the quality of breadcrumb production lines,you can check if it has CE, SGS, ISO, or other certificates.
(1) CE mark is a safety qualification mark rather than a quality qualification mark, and it is regarded as a passport for manufacturers to open and enter the European market.
(2) ISO standard is very comprehensive, which regulates all processes of enterprises, involving all employees from the top management to the most basic level.
(3) SGS certificate refers to the services that SGS carries out conformity certification on targets according to standards, rules, and customer requirements. To get an SGS certificate, the product must pass inspection, testing, appraisal, approving and other requirements.
15、Breadcrumb Production Line Validation Documents
Equipment verification content at this stage:
(1) Check and evaluate the equipment in the selection, design, manufacturing, installation, operation, and performance to confirm whether the equipment meets the requirements of production and the safety and efficiency guaranteed.
(2) Each link of equipment verification should be recorded, and about verification plans, schemes, reports, suggestions, and evaluations, verification files must be archived for the later track.
(3) The main procedures of equipment verification: Pre-qualifying (DQ), installation qualification (IQ), operation qualification (OQ), performance qualification (PQ).
16. Future of Bread Crumbs Production Line
Breadcrumb is the coating layer on the surface of fried food to make fried food taste crispy on the outside and tender inside, and reduce ingredients’ water loss. With the improvement of people’s living standards, the demand for steak and fish fillet is increasing as well as the breadcrumb. Meanwhile, the increase of fried products exported to Japan and South Korea also provides an opportunity for the development of the breadcrumb market.
Breadcrumb has become so popular, which has driven the development of the breadcrumb machinery industry. But at the same time, people’s anticipation for the machine also gets higher. With the development of science and technology, the breadcrumb production line has become more and more advanced, which can meet the needs of food processing factories, so the development of the market is very promising. It is believed that in the forseen furture, the development of the production line will be even better.
17. About Shandong Loyal Intelligent Machinery Co., Ltd.
Shandong Loyal Intelligent Machinery Co., Ltd. is a professional supplier of food processing machinery with many years of production experience. We have a variety of machines and production lines, such as food extruders, soybean meat production lines, industrial microwave ovens, breadcrumb production lines, pet food production lines, etc. We provide food processing machines with excellent quality, we also provide cooking recipes, technical support, machine inspection services, and so on.
Our machines have been exported to many countries in Asia, America, Africa, Europe and so on, and they’ve been very welcomed in local counties. So up to now, there are not only direct customers, but also some long-term cooperation agents. We offer the most reasonable price and quality service; our equipment is indeed reliable, you can contact us at any time if you have anything to ask, we will sincerely help you.
18. Our Services:
(1) Pre-sales service:
a. Offering free consultation about our equipment .
b. Providing standard devices and flow charts.
c. Based on the special requirements of customers, providing reasonable solutions and free designing to help our clients selecting equipment.
(2) In-sale Services:
a. Helping customers to design factories and give professional advice, and providing engineering drawings of factory layouts for free.
b. Welcome our clients to visit our factory or our domestic customers' factory.
c. Checking the machine before delivery.
(3) After-sales service:
a. Installation and debugging of equipment for overseas customers.
b. Training front-line operators.
c. Providing basic formulas for operation.
d. Providing Operation/Service/Maintenance Manual: in English.
e. Sending 1-2 engineers to the customer's factory for installation and teaching.
Our breadcrumb equipment can produce a variety of shapes of breadcrumbs such as flake crumbs, particle crumbs, Japanese-style needle-like crumbs, snowflake shape crumbs etc. and other products, which means our equipment almost meets all kinds of market demand. The design of our production line is indeed reasonable with strong stability. And our automation technology has reached an advanced level. The machinery is very easy to operate, saving you time and costs and bringing you high economic benefits.
If you have any needs, do not hesitate to contact us , you are ensurfed to believe in us, choose us, after using our equipment, I guarantee that you won’t regret the choice you made. I am looking forward to establishing friendly relationship with you. Contact us now!