Pasta Production Line

Pasta Production Line Introdução detalhada

Loyal's fully automatic Italian pasta production line adopts integrated vacuum closed continuous production design, adopts single screw vacuum extrusion molding technology, and forms hollow noodles, spiral noodles, shell noodles and other noodle shapes through extrusion.
The production process of the new Italian pasta equipment is simple and the degree of automation is high. The flour is automatically input to the second cutting of the pasta, and no manual operation is required in each production link, which reduces the secondary pollution of the product and ensures the safety and hygiene of the food produced.
The pasta manufacturing equipment has smooth process, convenient operation, less labor, high qualified rate of output products, and small equipment investment, which greatly reduces the project cost of Italian production workshops, and is an ideal choice for small and medium-sized enterprises.
As a pasta production line manufacturer,Loyal's fully automatic pasta production line has been well received by foreign customers.
Loyal past line mainly has the following characteristics:
1. The specifications of the past line are diversified, which can meet the various needs of different customers. The production of raw grains per hour by a single machine ranges from 150 kg to 1000 kg;
2. The industrial pasta production line is basically fully sealed, and only needs a few people to patrol the operation, which greatly reduces the labor cost;
3. Pasta Production Line runs smoothly, with stable and reliable performance and low failure rate;
4. The structure design of pasta manufacturing machines is scientific and reasonable, and all spare parts and accessories are domestic or international famous brand products. At the same time, automatic detection sensors are installed in the important pasta manufacturing process links of the production line, which can monitor the working conditions in real time and make the product quality traceable;
5.Material of pasta manufacturing equipment: the pasta manufacturing machine is made of SUS304 stainless steel inside and outside, the inner wall of the extruder sleeve is made of SUS304 stainless steel, and the pasta extrusion machine screw is made of alloy steel. disassembly and cleaning;
6. The industrial pasta extruder has a high degree of automation: the production line has gradually adopted PLC and touch screen to replace the traditional electrical components such as buttons, temperature control meters, frequency meters, potentiometers, etc. The industrial pasta making machine adopts a human-machine interface equipped with an Ethernet switch to issue commands , to achieve information exchange and control.

Pasta is a staple food enjoyed worldwide, made primarily from durum wheat semolina mixed with water. Modern pasta production has evolved into a sophisticated process using highly automated pasta production lines to meet global demand. This article explores the workings of these production lines and addresses common questions surrounding the complex process of making pasta.

Pasta Production Process Flow Chart

First mixing → second mixing → extrusion → hanging → drying → cooling and cutting → packaging → finished product

The industrial pasta machine uses a starch with a high enough protein content, adds the right amount of water and salt and mixes it well in a mixer to form a smooth dough. This is the first time the dough is mixed. The second time the dough is vacuumed to remove the air from the dough and to produce a better tasting pasta.

Industrial pasta machines uses pasta manufacturing process  technology to transfer the dough into a industrial pasta machines, where it is hung and baked at high temperatures to extend the shelf life of the pasta. Finally, the pasta is cooled and, for long pasta, cut to a fixed length and packaged.
According to your needs about pasta manufacturing equipment, Loyal can carry out special design industrial pasta production line , manufacture and application tests, and provide targeted training. 
Carry out industrial pasta machines configuration, process design, and plant optimization layout for you. 
3. pasta manufacturing process Provide on-site guidance for you in the factory area and conduct on-site demonstrations. 
4. Transportation of industrial pasta production line, send technicians to install and debug, and train industrial spaghetti making person.
5. The business personnel will provide you with professional industrial pasta making machine consultation on the corresponding market information, pasta manufacturing equipment combination, pasta processing line process technology, raw materials, packaging, etc. 
6. One-year pasta factory equipment warranty, lifetime maintenance, long-term discount, supply of pasta processing equipment spare parts

What are the Advantages of the Industrial Pasta Production Line?

The automatic industrial pasta production line  is all made of stainless steel, which is easy to clean, beautiful, and meets the requirements of food hygiene.
The special vacuum industrial pasta extruder for pasta is used to knead the noodles. 
The noodles and water are fully combined, and the gluten network is formed quickly after the noodles are awakened and cooked, so that the noodles are elastic, smooth and chewy. 
After five horizontal corrugated rolls in pasta processing equipment, the noodles are made to imitate the artificial horizontal rolling, the noodles extend naturally, and the special cutter cuts the noodles, so that the noodles can achieve a more ideal effect. then pass industrial pasta dryer for dry pasta.
Reasonable matching of cooking, cooling, air shower and other functions makes the frozen cooked noodles have a long shelf life, and the taste is smooth and elastic.
The fully automatic industrial pasta production line in the Loyal industrial spaghetti making machine series relies on the vacuum kneading system, automatic rolling system, noodle belt proofing system, automatic cutting and portioning system, and runs automatically from raw materials to finished products.
The raw materials follow the principle of first-in, first-out in industrial spaghetti making machine . With the help of the integrated operating system, there is no personnel contact in the pasta production process, and the data of each process section is controlled to ensure macaroni pasta spaghetti  standardization under the premise of good quality.

What are the special advantages of the automatic industrial spaghetti pasta production line?
1. Pasta manufacturing equipment is made of food-grade stainless steel, which is easy to clean and has a long service life.
2. Highly automated Pasta Manufacturing Line production method with high production efficiency.
3. PLC control system for easy operation of the whole machine.
4. Macaroni Processing Machine with automatic temperature control system, the temperature control is more intuitive and convenient.
5. Modular system structure, flexible and easy to use between machines.
6. Pasta Production Equipment does not produce waste gas, waste water or waste residue.

The industrial pasta making machine guarantees the quality of the machinery as well as the quality of the pasta manufacturing equipment Technology, which lasts longer and is easier to clean, providing not only a more comfortable processing environment for the manufacturer but also a more hygienic pasta product for the consumer.
The highly automated production method of the industrial pasta extruder will reduce the labour and time costs of the pasta manufacturing equipment technology, while at the same time making it possible to produce pasta efficiently, which is the most advantageous factor for macaroni pasta manufacturers to stand out in a highly competitive market.
In addition, loyal has a number of patents for pasta manufacturing process technology and can provide you with detailed information on the various pasta production recipes and industrial plants for short cut pasta technology to help make your pasta project the fastest possible success.

1.What is Macaroni?

Macaroni is a very popular pasta product, especially in Western countries. It is usually made from protein-rich flour that has been crushed, gelled, flavoured, extruded and dried to give it a good taste and unique flavour.
The factory uses a specialised Pasta Production Line for the production of macaroni, and today the Loyal Macaroni Manufacturing Process is a global leader.
There are many varieties of macaroni, which can be divided into the following five categories according to the shape of the product.
(1) There are four kinds of long macaroni, such as hollow tube, solid rod, strip and oval, which are extruded through various dies. There is a dedicated Long Pasta Line.
(2) Short macaroni noodles are also divided into hollow and solid, generally within 25mm in length, such as elbow-shaped dragon intestine noodles, snail shell noodles, etc., as well as flaky noodles, letter noodles, and granular barley noodles Noodles, etc., there are many varieties of colors, and they are also extruded through various molds. There is a dedicated Short-cut Pasta Line.
(3) Nestle-shaped products are generally oblate and spherical.
(4) Sheet-like products All kinds of dough sheets that are extruded into thin sheets and have shapes, such as dish-shaped noodles.
(5) Granular products such as special products "artificial rice".macaroni raw material this depends on industrial pasta machine
(1) The most critical factor that determines the quality of macaroni is the raw material. Macaroni has high requirements on raw materials, and must use a typical "Durum wheat" (a special variety of hard wheat) with a sufficiently high protein content. It is 250-350mm, contains about 14% protein, has high wet gluten content and strong gluten. Macaroni made with this ingredient has a translucent pale yellow color and is well-colored.
In recent years, Italy and Switzerland have successfully researched the macaroni pasta production line with ordinary flour, the main method is to dry the temperature from 55 to 60. C is increased to 70-75 ℃, and the quality of noodles is improved by drying at high temperature. In addition, adding part of the yellow corn semolina to ordinary flour can also make translucent light yellow macaroni. Our country generally uses special first-class flour as raw material.
(2) The accessories are mainly eggs. Switzerland adds 3 fresh eggs per kilogram of flour. Italy and my country generally do not add eggs. In addition, in some special products, ketchup, vegetable powder, salt, milk and gluten can also be added.
(3) The amount of water added should be determined according to the variety of raw materials, generally more than 28%.

2. Is it Profitable to Open A Macaroni Factory?

Macaroni is a popular pasta product that is always in high demand in the market, so opening a Macaroni Factory can be very profitable and will bring you a good profit.
With Macaroni Production Line you will be able to increase your market size even further by achieving higher productivity and production quality.

The Spaghetti Production Line can be used to produce many different types of macaroni and is highly regarded by manufacturers for its practicality. We can provide a customised industrial macaroni pasta production line service and offer very competitive prices to help you plan your market and further increase your competitiveness. If you are interested in this, please contact us and we will be happy to help you!

3. How is Pasta Made Step by Step?

When making pasta, you need to use a professional Pasta Production Line.
The macaroni production line is a kind of small food that is made of flour, corn starch, potato starch, etc. as raw materials, which are extruded, cooked, shaped and dried. Through different molds, shells, spirals, square tubes, 3D food, round tubes, lotus root slices, thorn snails, fat intestines and other products with novel patterns and unique shapes can be produced. It can be used for steaming or frying, suitable for daily food and restaurants, etc.
1. The industrial pasta machine adopts frequency conversion speed regulation system for feeding, main drive and rotary cutting, which has strong power, stable operation and energy saving.
2. The pasta extrusion machine is equipped with multiple sets of temperature control and automatic cooling devices, and the temperature control is accurate and reliable.
3. Double-spiral forced feeding and photoelectric eye tracking, feeding evenly, preventing material shortage.
4. The pasta extrusion machine feeding system can be configured to make the product quality better

4. What is the use of Pasta Production Line?

The Pasta Processing Line is a commercial-scale production line for pasta and pasta dishes. The Pasta Line Machine consists of a mixer, screw conveyor, twin-screw extruder, high-temperature oven, cooling line and packaging machine.
The Pasta Line Machine consists of a mixer, screw conveyor, twin screw extruder, high temperature oven, cooling line and packaging machine.
When the industrial pasta production line manufactures macaroni, the basic principles and processing methods of noodles are the same as those of vermicelli, but the principles and methods of forming are completely different from those of vermicelli. Macaroni is extruded, and its biggest advantage is that it can replace various molds to extrude hollow or solid round noodles, as well as various designs and colors such as shell-shaped, letter-shaped, hanging flower-shaped, and wheel-shaped.
①Long macaroni: The production process of long macaroni is:
Raw materials → first kneading → second kneading → extrusion molding → hanging bar → pre-drying → main drying → cooling and cutting → packaging → product
②Short macaroni noodles (screw shells): The production process of short macaroni noodles is as follows:
Raw and auxiliary materials → first kneading → second kneading → extrusion molding → drying → cooling → packaging → product
Operation points of pasta manufacturing process
①Noodles: The process requirements are basically the same as those for making vermicelli. It takes 20 to 30 minutes in total for the two mixing times of making long macaroni. In the second kneading, vacuum treatment should be carried out under the vacuum degree of 0.079-0.086MPa to remove the air in the dough, so that the extruded noodles are more compact and not easy to break, improve the appearance of the product, improve the transparency, and improve the cooking performance. Short macaroni does not require a vacuum. The noodles were made with tap water at room temperature.
②pasta extrusion machine extrusion molding: the dough that has been mixed is extruded into various shapes of noodles through the extrusion cylinder and extrusion die. The working pressure of the extrusion cylinder is generally 7.8 ~ 11.8MPa. The temperature of the dough during extrusion should preferably not exceed 40-48°C. In order to prevent the dough from heating up too high due to high pressure extrusion, it is necessary to use cooling water to cool the extrusion cylinder.
③ Pasta drying: Long macaroni is also hanging drying. However, because the molding method and the shape of the product and the dried noodles are different, the drying method is also different.
The famous Italian macaroni drying technology is summarized as: "Maintaining constant high humidity is the key to ensure product quality." This is consistent with the "moisturizing drying" of vermicelli, which means that the relative humidity in each drying stage is constant. Pasta drying including pre-drying and main drying

5. Is Pasta Factory Profitable?

Pasta factories are a very important and profitable part of the modern food industry. Pasta manufacturing equipment is very profitable because pasta is a necessity and a repetitive consumable that is indispensable for the majority of consumers.
The Pasta Processing Line is fully automated and can further reduce production costs and increase economic efficiency.

6. How Do You Set up a Macaroni Factory?

The first thing you need to do is to do your market research and find out what type of macaroni is most accepted by consumers, so that you can ensure that the macaroni you produce is acceptable to the majority of consumers.
The next step is to choose a factory, hire workers and apply for the relevant documents to ensure that the business is legal. Once all the preparations have been completed, it is time to purchase the Pasta production line and the raw materials to start production - the Macaroni production line is inexpensive, highly automated and has excellent performance, which will give the pasta manufacturer greater economic efficiency.

7. What is the Raw Material of Pasta?

Pasta is widely recognised as a staple food and is an essential part of consumers' daily lives.
The pasta is produced using the Pasta Production Equipment process and consists of flour, eggs, water and auxiliary ingredients such as tomato paste, vegetable powder, salt, milk and gluten, with the flour made from coarse grains of typical "durum wheat" with a high enough protein content to produce a translucent light yellow colour and This gives the macaroni a translucent pale yellow colour and makes it more al dente.

8. Can I Sell Homemade Pasta From Home?

By law, you can sell pasta and pasta products made at home using a Pasta Processing Machine at farmers' markets or bazaars, as long as you can ensure that the pasta products are sold directly to consumers.
However, if you are starting a pasta manufacturing facility, you will need to obtain the relevant legal documentation and purchase a Pasta Production Line to ensure that the pasta produced meets food hygiene standards before it can be sold in large supermarkets.

9. What Flour is Used in Pasta?

Pasta is a popular pasta product made with the Pasta Production Line. The Pasta plant line uses coarse durum wheat as the main ingredient in the production of pasta, which has a fine texture and a high gluten content.

10. Pasta Production Line Maintenance Process

Pasta manufacturing equipment is used for the production of pasta products such as pasta plant line, but it is also important to maintain the Pasta equipment in order to extend the service life of the Pasta manufacturing line and to ensure a high level of economic efficiency.
The Pasta manufacturing line should be cleaned properly after each production run, the Pasta manufacturing line should be cleaned thoroughly at reasonable intervals, the wear and tear parts should be lubricated in time, any minor faults should be repaired in time to prevent bigger faults and the Pasta Processing Line should be thoroughly overhauled once a year.