The wafer biscuit production line is a production line specialized in the production of wafer biscuits. It is a high-speed automated system designed for high-volume production of wafer biscuits. The line consists of several interconnected machines that perform various processes such as mixing, baking, cooling, cutting, creaming and packaging. The production process starts with mixing the batter ingredients and baking the thin wafer sheets in a special oven. The baked wafer sheets are then cooled and cut into the desired size and shape. The cream filling is prepared separately and placed between the wafer layers, after which the biscuits are pressed and sliced to form the final product. Finally, the cookies are packaged and ready for distribution and sale. The wafer biscuit production line is capable of producing wafer biscuits of different flavors, including chocolate, vanilla, strawberry, etc. It is widely used in the food and confectionery industry and is efficient, reliable and cost-effective.
Flow Chart Of Wafer Biscuit Production Line
Parameter Of Wafer Making Machines
Model | 27 | 33 | 39 | 45 | 51 | 65 | 75 | 100 |
Oven Length (Mm) | 6000 | 7150 | 8300 | 9450 | 10600 | 13300 | 15000 | 20000 |
Production Line Length (Mm) | 22000 | 23150 | 24300 | 25450 | 26600 | 29300 | 38500 | 44350 |
Oven Power (Kw) | 5.52 | 5.52 | 5.52 | 5.52 | 5.52 | 5.52 | 8.12 | 24 |
Consumption Of Liquefied Gas (Kg/h) | 13 | 15 | 19 | 23 | 27 | 32 | 45 | 50 |
Natural Gas Consumption (m³/h) | 16 | 21 | 25 | 30 | 35 | 45 | 58 | 67 |
Electric Heating Power (Kw) | 14 | 17 | 20 | 23 | 26 | 33 | 45 | 78.8 |
Output (Kg/h) | 90 | 110 | 130 | 150 | 170 | 215 | 300 | 780 |
What’s The Function Of Wafer Biscuit Production Line
Wafer biscuit production line is a complete set of mechanical equipment for wafer biscuit production. It is designed to handle every stage of the production process, from the preparation of the batter to the packaging of the biscuits.
Some of the machines that make up a wafer biscuit production line include:
1.Batter Mixer – A machine used to mix batter ingredients such as flour, sugar, eggs and water.
2.Wafer Sheet Baking Oven – This oven is used to bake wafer sheets to the desired thickness and texture.
3.Cooling Conveyor – Conveyor designed to cool toasted wafer sheets and bring them to room temperature.
4.Cutter - A machine used to cut wafer sheets into desired shapes and sizes.
5.Cream machine - a machine for spreading cream fillings on wafer layers.
6.Biscuit Press - A machine that presses wafer sheets and cream together to form biscuits.
7.Slicer – A machine that cuts biscuits to the desired size.
8.Packaging Machines - machines used to pack biscuits into different packages or containers.
The wafer biscuit production line is automated, which means it can produce large quantities of biscuits in a short period of time. It's also highly efficient and can produce biscuits of all shapes, sizes and flavors.
Advantages Of Wafer Making Machines
1 | Sus 304 material for health and safety standards |
2 | Automatic control |
3 | High quality and price competitive |
4 | Ce and iso certification available |
5 | Separate cooling system to ensure the air-dried |
6 | Visible safety covers |
7 | Self-clean up after ending production |
8 | Easy installation and maintenance |
9 | Over 20 engineers with many overseas installation experiences |
10 | Formula available for each customer |
11 | Quick lead time |
12 | Technology supporting online within 24 hours |
13 | Annual maintenance |
Wafer Biscuit Product Display
Wafer biscuits are a popular snack made from thin, crisp wafer layers. The layers are usually made from flour, sugar and water, and baked until crisp. Between these wafer layers there is usually a cream filling made of various ingredients such as chocolate, vanilla, hazelnuts or fruit.
There are different types of wafers such as plain wafers, chocolate coated wafers, cream filled wafers, etc. They come in different shapes and sizes, from small square or round biscuits to large wafer sticks. Wafer biscuits are a popular snack that can be enjoyed on their own or in desserts such as ice cream sandwiches and cakes.
Wafer biscuit is a mass-produced wafer biscuit production line, which is composed of mixer, wafer sheet oven, cooling conveyor, cutting machine, butter machine, slicer and other machinery and equipment. These machines work together to produce high-quality wafer biscuits to the required specifications.